Complicated problems solved with the use of 3D printing: A case series

Background The applications of 3D-printed implants in foot and ankle surgery are rapidly rising in popularity. These custom-made implants provide an alternative option for salvage in the setting of a variety of pathologies that are difficult and challenging to treat, including trauma, deformity and...

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Main Authors: Akshay Jain, DPM, Ryan Lerch, DPM, Julia Tolin, DPM, Patrick Burns, DPM
Format: Article
Language:English
Published: Elsevier 2025-01-01
Series:Foot & Ankle Surgery: Techniques, Reports & Cases
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Online Access:http://www.sciencedirect.com/science/article/pii/S2667396725000254
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author Akshay Jain, DPM
Ryan Lerch, DPM
Julia Tolin, DPM
Patrick Burns, DPM
author_facet Akshay Jain, DPM
Ryan Lerch, DPM
Julia Tolin, DPM
Patrick Burns, DPM
author_sort Akshay Jain, DPM
collection DOAJ
description Background The applications of 3D-printed implants in foot and ankle surgery are rapidly rising in popularity. These custom-made implants provide an alternative option for salvage in the setting of a variety of pathologies that are difficult and challenging to treat, including trauma, deformity and arthritis. The use of 3D custom implants has increased significantly in recent years, described in the literature as being utilized for conditions such as avascular necrosis, osteomyelitis, Charcot neuroarthropathy, fracture, large osseous defects and deformity correction. The present study demonstrates novel methods for utilizing 3D-printed implants to treat complex deformities in the foot and ankle.Methods We performed a retrospective case series of five patients, each of whom required a unique 3D-printed implant solution to treat their foot and ankle pathology. All cases were performed by a single primary surgeon (P.R.B) at a single university-based institution between 2020-2021.Discussion The present case series aims to describe the utilization of 3D implants to assist with the management of large, bony defects as well as complex deformities and associated sequela in the foot and ankle. The cases discussed in this series provide a satisfactory outcome and can be applied to future patients in similar cohorts.
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series Foot & Ankle Surgery: Techniques, Reports & Cases
spelling doaj-art-b0105ca6dc4842b89e643f89dd7f12012025-08-20T02:35:19ZengElsevierFoot & Ankle Surgery: Techniques, Reports & Cases2667-39672025-01-015210049010.1016/j.fastrc.2025.100490Complicated problems solved with the use of 3D printing: A case seriesAkshay Jain, DPM0Ryan Lerch, DPM1Julia Tolin, DPM2Patrick Burns, DPM3The Paley Orthopedic and Spine Institute, Foot and Ankle Center, West Palm Beach, FL, USAThe University of Pittsburgh Medical Center, Washington Hospital, Washington, PA, USAThe University of Pittsburgh Medical Center, Mercy Hospital, Pittsburgh PA, USA; Corresponding author at: 1400 Locust Street, Building B, Room 9520, Pittsburgh, PA 15219, USA.West Virginia University, Wheeling Hospital, Wheeling WV, USABackground The applications of 3D-printed implants in foot and ankle surgery are rapidly rising in popularity. These custom-made implants provide an alternative option for salvage in the setting of a variety of pathologies that are difficult and challenging to treat, including trauma, deformity and arthritis. The use of 3D custom implants has increased significantly in recent years, described in the literature as being utilized for conditions such as avascular necrosis, osteomyelitis, Charcot neuroarthropathy, fracture, large osseous defects and deformity correction. The present study demonstrates novel methods for utilizing 3D-printed implants to treat complex deformities in the foot and ankle.Methods We performed a retrospective case series of five patients, each of whom required a unique 3D-printed implant solution to treat their foot and ankle pathology. All cases were performed by a single primary surgeon (P.R.B) at a single university-based institution between 2020-2021.Discussion The present case series aims to describe the utilization of 3D implants to assist with the management of large, bony defects as well as complex deformities and associated sequela in the foot and ankle. The cases discussed in this series provide a satisfactory outcome and can be applied to future patients in similar cohorts.http://www.sciencedirect.com/science/article/pii/S26673967250002543D printingTotal talusTalar avascular necrosis
spellingShingle Akshay Jain, DPM
Ryan Lerch, DPM
Julia Tolin, DPM
Patrick Burns, DPM
Complicated problems solved with the use of 3D printing: A case series
Foot & Ankle Surgery: Techniques, Reports & Cases
3D printing
Total talus
Talar avascular necrosis
title Complicated problems solved with the use of 3D printing: A case series
title_full Complicated problems solved with the use of 3D printing: A case series
title_fullStr Complicated problems solved with the use of 3D printing: A case series
title_full_unstemmed Complicated problems solved with the use of 3D printing: A case series
title_short Complicated problems solved with the use of 3D printing: A case series
title_sort complicated problems solved with the use of 3d printing a case series
topic 3D printing
Total talus
Talar avascular necrosis
url http://www.sciencedirect.com/science/article/pii/S2667396725000254
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