Dominant Role of Temperature in Drying Kinetics of Magnetite Pellet: Experimental and Modeling Study

Natural magnetite ore is commonly used to produce oxidized pellets as the raw material for blast furnace ironmaking. The drying of green pellets significantly affects the quality of oxidized pellets. However, the drying process in the traveling grate cannot be directly analyzed. To address this issu...

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Main Authors: Xunrui Liu, Manman Lu, Hanquan Zhang
Format: Article
Language:English
Published: MDPI AG 2025-07-01
Series:Metals
Subjects:
Online Access:https://www.mdpi.com/2075-4701/15/7/782
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author Xunrui Liu
Manman Lu
Hanquan Zhang
author_facet Xunrui Liu
Manman Lu
Hanquan Zhang
author_sort Xunrui Liu
collection DOAJ
description Natural magnetite ore is commonly used to produce oxidized pellets as the raw material for blast furnace ironmaking. The drying of green pellets significantly affects the quality of oxidized pellets. However, the drying process in the traveling grate cannot be directly analyzed. To address this issue, in this study the influences of the drying medium temperature, medium velocity, and pellet diameter on the moisture removal, as well as the drying kinetics of the natural magnetite oxidized pellets were investigated. Orthogonal experimental results indicated that the drying medium temperature had the most significant effect on the drying rate, followed by the medium velocity, while the interaction between the pellet diameter and temperature had a minor influence. Drying kinetic model fitting revealed that the drying process followed a modified Page model (III). Model validation demonstrated that the experimental measurements closely aligned with the theoretical predictions, confirming that the Page model (III) accurately predicted the effects of the drying temperature and medium velocity on the pellet moisture content. Higher drying temperatures further improved the prediction accuracy. The findings provide valuable insights for analyzing and optimizing the drying process of the natural magnetite oxidized pellets in the industrial traveling grate systems.
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spelling doaj-art-af00948969fd4f3bb3b0cd0e566cefa22025-08-20T03:36:21ZengMDPI AGMetals2075-47012025-07-0115778210.3390/met15070782Dominant Role of Temperature in Drying Kinetics of Magnetite Pellet: Experimental and Modeling StudyXunrui Liu0Manman Lu1Hanquan Zhang2School of Resources and Safety Engineering, Wuhan Institute of Technology, Wuhan 430073, ChinaSchool of Resources and Safety Engineering, Wuhan Institute of Technology, Wuhan 430073, ChinaSchool of Resources and Safety Engineering, Wuhan Institute of Technology, Wuhan 430073, ChinaNatural magnetite ore is commonly used to produce oxidized pellets as the raw material for blast furnace ironmaking. The drying of green pellets significantly affects the quality of oxidized pellets. However, the drying process in the traveling grate cannot be directly analyzed. To address this issue, in this study the influences of the drying medium temperature, medium velocity, and pellet diameter on the moisture removal, as well as the drying kinetics of the natural magnetite oxidized pellets were investigated. Orthogonal experimental results indicated that the drying medium temperature had the most significant effect on the drying rate, followed by the medium velocity, while the interaction between the pellet diameter and temperature had a minor influence. Drying kinetic model fitting revealed that the drying process followed a modified Page model (III). Model validation demonstrated that the experimental measurements closely aligned with the theoretical predictions, confirming that the Page model (III) accurately predicted the effects of the drying temperature and medium velocity on the pellet moisture content. Higher drying temperatures further improved the prediction accuracy. The findings provide valuable insights for analyzing and optimizing the drying process of the natural magnetite oxidized pellets in the industrial traveling grate systems.https://www.mdpi.com/2075-4701/15/7/782magnetiteoxidized pelletsdrying kineticstraveling grate
spellingShingle Xunrui Liu
Manman Lu
Hanquan Zhang
Dominant Role of Temperature in Drying Kinetics of Magnetite Pellet: Experimental and Modeling Study
Metals
magnetite
oxidized pellets
drying kinetics
traveling grate
title Dominant Role of Temperature in Drying Kinetics of Magnetite Pellet: Experimental and Modeling Study
title_full Dominant Role of Temperature in Drying Kinetics of Magnetite Pellet: Experimental and Modeling Study
title_fullStr Dominant Role of Temperature in Drying Kinetics of Magnetite Pellet: Experimental and Modeling Study
title_full_unstemmed Dominant Role of Temperature in Drying Kinetics of Magnetite Pellet: Experimental and Modeling Study
title_short Dominant Role of Temperature in Drying Kinetics of Magnetite Pellet: Experimental and Modeling Study
title_sort dominant role of temperature in drying kinetics of magnetite pellet experimental and modeling study
topic magnetite
oxidized pellets
drying kinetics
traveling grate
url https://www.mdpi.com/2075-4701/15/7/782
work_keys_str_mv AT xunruiliu dominantroleoftemperatureindryingkineticsofmagnetitepelletexperimentalandmodelingstudy
AT manmanlu dominantroleoftemperatureindryingkineticsofmagnetitepelletexperimentalandmodelingstudy
AT hanquanzhang dominantroleoftemperatureindryingkineticsofmagnetitepelletexperimentalandmodelingstudy