Life cycle assessment and sensitivity analysis of carbon emissions in full depth reclamation with portland cement and conventional pavement repair

Abstract Full-depth reclamation with Portland cement (FDR-PC) is a pavement rehabilitation technology that has garnered significant attention and research interest due to its ability to fully utilize existing pavement materials in situ and address deep structural issues within the pavement. This pap...

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Main Authors: Haiwei Zhang, Qingqing Zhang, Chuangdan Luo, Ning Liu, Ke Wang
Format: Article
Language:English
Published: Nature Portfolio 2025-05-01
Series:Scientific Reports
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Online Access:https://doi.org/10.1038/s41598-025-03635-y
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author Haiwei Zhang
Qingqing Zhang
Chuangdan Luo
Ning Liu
Ke Wang
author_facet Haiwei Zhang
Qingqing Zhang
Chuangdan Luo
Ning Liu
Ke Wang
author_sort Haiwei Zhang
collection DOAJ
description Abstract Full-depth reclamation with Portland cement (FDR-PC) is a pavement rehabilitation technology that has garnered significant attention and research interest due to its ability to fully utilize existing pavement materials in situ and address deep structural issues within the pavement. This paper evaluates the advantages of FDR-PC in terms of carbon emission compared to traditional asphalt pavement rehabilitation technologies. Firstly, under the same service life conditions, the structural configurations of asphalt pavements were designed using 3D-Move Analysis for three different technologies: removal and reconstruction, cold central plant recycling, and FDR-PC. Subsequently, carbon emission models were established based on the life cycle assessment (LCA) method and the construction processes, allowing for a comparison of carbon emissions and energy consumption among the three technologies. Finally, a sensitivity analysis was conducted to assess the impact of various factors on carbon emissions during the FDR-PC construction process. The results indicate that in terms of carbon emissions from the pavement base layer, FDR-PC accounts for 92% and 90% of those produced by removal and reconstruction and cold central plant recycling, respectively, while its energy consumption is 60% and 70% of the latter two technologies. Notably, during the transportation phase, FDR-PC demonstrates carbon emissions and energy consumption levels at merely 4% each compared to conventional removal and reconstruction, and 6% each relative to cold central plant recycling. The sensitivity analysis further reveals that the cement content is the most influential factor affecting the carbon emissions of FDR-PC.
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spelling doaj-art-ae15facd1da642aeaf08c01fe592435e2025-08-20T02:03:31ZengNature PortfolioScientific Reports2045-23222025-05-0115111510.1038/s41598-025-03635-yLife cycle assessment and sensitivity analysis of carbon emissions in full depth reclamation with portland cement and conventional pavement repairHaiwei Zhang0Qingqing Zhang1Chuangdan Luo2Ning Liu3Ke Wang4School of Civil and Environmental Engineering, Zhengzhou University of AeronauticsSchool of Civil and Environmental Engineering, Zhengzhou University of AeronauticsHenan Zhongping Jiaoke Research and Design Institute Co., LtdSchool of Civil and Environmental Engineering, Zhengzhou University of AeronauticsHenan Zhongping Jiaoke Research and Design Institute Co., LtdAbstract Full-depth reclamation with Portland cement (FDR-PC) is a pavement rehabilitation technology that has garnered significant attention and research interest due to its ability to fully utilize existing pavement materials in situ and address deep structural issues within the pavement. This paper evaluates the advantages of FDR-PC in terms of carbon emission compared to traditional asphalt pavement rehabilitation technologies. Firstly, under the same service life conditions, the structural configurations of asphalt pavements were designed using 3D-Move Analysis for three different technologies: removal and reconstruction, cold central plant recycling, and FDR-PC. Subsequently, carbon emission models were established based on the life cycle assessment (LCA) method and the construction processes, allowing for a comparison of carbon emissions and energy consumption among the three technologies. Finally, a sensitivity analysis was conducted to assess the impact of various factors on carbon emissions during the FDR-PC construction process. The results indicate that in terms of carbon emissions from the pavement base layer, FDR-PC accounts for 92% and 90% of those produced by removal and reconstruction and cold central plant recycling, respectively, while its energy consumption is 60% and 70% of the latter two technologies. Notably, during the transportation phase, FDR-PC demonstrates carbon emissions and energy consumption levels at merely 4% each compared to conventional removal and reconstruction, and 6% each relative to cold central plant recycling. The sensitivity analysis further reveals that the cement content is the most influential factor affecting the carbon emissions of FDR-PC.https://doi.org/10.1038/s41598-025-03635-yPavement rehabilitationFull-depth reclamation with Portland cement3D-MovePavement life predictionCarbon emission calculationSensitivity analysis
spellingShingle Haiwei Zhang
Qingqing Zhang
Chuangdan Luo
Ning Liu
Ke Wang
Life cycle assessment and sensitivity analysis of carbon emissions in full depth reclamation with portland cement and conventional pavement repair
Scientific Reports
Pavement rehabilitation
Full-depth reclamation with Portland cement
3D-Move
Pavement life prediction
Carbon emission calculation
Sensitivity analysis
title Life cycle assessment and sensitivity analysis of carbon emissions in full depth reclamation with portland cement and conventional pavement repair
title_full Life cycle assessment and sensitivity analysis of carbon emissions in full depth reclamation with portland cement and conventional pavement repair
title_fullStr Life cycle assessment and sensitivity analysis of carbon emissions in full depth reclamation with portland cement and conventional pavement repair
title_full_unstemmed Life cycle assessment and sensitivity analysis of carbon emissions in full depth reclamation with portland cement and conventional pavement repair
title_short Life cycle assessment and sensitivity analysis of carbon emissions in full depth reclamation with portland cement and conventional pavement repair
title_sort life cycle assessment and sensitivity analysis of carbon emissions in full depth reclamation with portland cement and conventional pavement repair
topic Pavement rehabilitation
Full-depth reclamation with Portland cement
3D-Move
Pavement life prediction
Carbon emission calculation
Sensitivity analysis
url https://doi.org/10.1038/s41598-025-03635-y
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