Photothermal Laser Printing of Sub‐Micrometer Crystalline ZnO Structures

Abstract During light‐driven 3D additive manufacturing, an object represented in digital form is initially translated into a spatial distribution of light intensity (sequentially or in parallel), which then results in a spatial material distribution. To date, this process typically proceeds by photo...

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Main Authors: Matthias Steurer, Paul Somers, Kristian Kraft, Lukas Grünewald, Steven Kraus, Florian Feist, Bastian Weinert, Erich Müller, Stefanie Dehnen, Claus Feldmann, Yolita M. Eggeler, Christopher Barner‐Kowollik, Martin Wegener
Format: Article
Language:English
Published: Wiley 2025-01-01
Series:Advanced Science
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Online Access:https://doi.org/10.1002/advs.202410771
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author Matthias Steurer
Paul Somers
Kristian Kraft
Lukas Grünewald
Steven Kraus
Florian Feist
Bastian Weinert
Erich Müller
Stefanie Dehnen
Claus Feldmann
Yolita M. Eggeler
Christopher Barner‐Kowollik
Martin Wegener
author_facet Matthias Steurer
Paul Somers
Kristian Kraft
Lukas Grünewald
Steven Kraus
Florian Feist
Bastian Weinert
Erich Müller
Stefanie Dehnen
Claus Feldmann
Yolita M. Eggeler
Christopher Barner‐Kowollik
Martin Wegener
author_sort Matthias Steurer
collection DOAJ
description Abstract During light‐driven 3D additive manufacturing, an object represented in digital form is initially translated into a spatial distribution of light intensity (sequentially or in parallel), which then results in a spatial material distribution. To date, this process typically proceeds by photoexcitation of small functional molecules, leading to photochemically induced crosslinking of soft materials. Alternatively, thermal triggers can be employed, yet thermal processes are often slow and provide only low spatial localization. Nevertheless, sub‐micrometer ZnO structures for functional microelectronic devices have recently been laser‐printed. Herein, the photothermal laser‐printing of ZnO is advanced by i) introducing single‐crystalline rather than amorphous sub‐micrometer ZnO shapes that crystallize in the hexagonal ZnO wurtzite structure, ii) employing dimethyl sulfoxide (DMSO) instead of water, enabling higher local process temperatures without micro‐bubble formation, and iii) using substrates tailored for light absorption and heat management, resolving the challenge of light to heat conversion. Finally, the herein‐demonstrated ZnO printing requires no post‐processing and is a cleanroom‐free technique for the fabrication of crystalline semiconductors.
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spelling doaj-art-adcdbaab2bf64b6980b9ccba956c6eac2025-01-29T09:50:19ZengWileyAdvanced Science2198-38442025-01-01124n/an/a10.1002/advs.202410771Photothermal Laser Printing of Sub‐Micrometer Crystalline ZnO StructuresMatthias Steurer0Paul Somers1Kristian Kraft2Lukas Grünewald3Steven Kraus4Florian Feist5Bastian Weinert6Erich Müller7Stefanie Dehnen8Claus Feldmann9Yolita M. Eggeler10Christopher Barner‐Kowollik11Martin Wegener12School of Chemistry and Physics and Centre for Materials Science Queensland University of Technology (QUT) 2 George Street Brisbane QLD 4000 AustraliaInstitute of Nanotechnology (INT) Karlsruhe Institute of Technology (KIT) 76131 Karlsruhe GermanyLaboratory for Electron Microscopy (LEM) Karlsruhe Institute of Technology (KIT) 76131 Karlsruhe GermanyLaboratory for Electron Microscopy (LEM) Karlsruhe Institute of Technology (KIT) 76131 Karlsruhe GermanyInstitute of Nanotechnology (INT) Karlsruhe Institute of Technology (KIT) 76131 Karlsruhe GermanyInstitute of Nanotechnology (INT) Karlsruhe Institute of Technology (KIT) 76131 Karlsruhe GermanyInstitute of Nanotechnology (INT) Karlsruhe Institute of Technology (KIT) 76131 Karlsruhe GermanyLaboratory for Electron Microscopy (LEM) Karlsruhe Institute of Technology (KIT) 76131 Karlsruhe GermanyInstitute of Nanotechnology (INT) Karlsruhe Institute of Technology (KIT) 76131 Karlsruhe GermanyInstitute of Inorganic Chemistry (AOC) Karlsruhe Institute of Technology (KIT) 76131 Karlsruhe GermanyLaboratory for Electron Microscopy (LEM) Karlsruhe Institute of Technology (KIT) 76131 Karlsruhe GermanySchool of Chemistry and Physics and Centre for Materials Science Queensland University of Technology (QUT) 2 George Street Brisbane QLD 4000 AustraliaInstitute of Nanotechnology (INT) Karlsruhe Institute of Technology (KIT) 76131 Karlsruhe GermanyAbstract During light‐driven 3D additive manufacturing, an object represented in digital form is initially translated into a spatial distribution of light intensity (sequentially or in parallel), which then results in a spatial material distribution. To date, this process typically proceeds by photoexcitation of small functional molecules, leading to photochemically induced crosslinking of soft materials. Alternatively, thermal triggers can be employed, yet thermal processes are often slow and provide only low spatial localization. Nevertheless, sub‐micrometer ZnO structures for functional microelectronic devices have recently been laser‐printed. Herein, the photothermal laser‐printing of ZnO is advanced by i) introducing single‐crystalline rather than amorphous sub‐micrometer ZnO shapes that crystallize in the hexagonal ZnO wurtzite structure, ii) employing dimethyl sulfoxide (DMSO) instead of water, enabling higher local process temperatures without micro‐bubble formation, and iii) using substrates tailored for light absorption and heat management, resolving the challenge of light to heat conversion. Finally, the herein‐demonstrated ZnO printing requires no post‐processing and is a cleanroom‐free technique for the fabrication of crystalline semiconductors.https://doi.org/10.1002/advs.202410771electron backscatter diffractionlight‐to‐heat conversionphotothermal laser‐induced printingsingle crystallinetransmission electron microscopyzinc oxide
spellingShingle Matthias Steurer
Paul Somers
Kristian Kraft
Lukas Grünewald
Steven Kraus
Florian Feist
Bastian Weinert
Erich Müller
Stefanie Dehnen
Claus Feldmann
Yolita M. Eggeler
Christopher Barner‐Kowollik
Martin Wegener
Photothermal Laser Printing of Sub‐Micrometer Crystalline ZnO Structures
Advanced Science
electron backscatter diffraction
light‐to‐heat conversion
photothermal laser‐induced printing
single crystalline
transmission electron microscopy
zinc oxide
title Photothermal Laser Printing of Sub‐Micrometer Crystalline ZnO Structures
title_full Photothermal Laser Printing of Sub‐Micrometer Crystalline ZnO Structures
title_fullStr Photothermal Laser Printing of Sub‐Micrometer Crystalline ZnO Structures
title_full_unstemmed Photothermal Laser Printing of Sub‐Micrometer Crystalline ZnO Structures
title_short Photothermal Laser Printing of Sub‐Micrometer Crystalline ZnO Structures
title_sort photothermal laser printing of sub micrometer crystalline zno structures
topic electron backscatter diffraction
light‐to‐heat conversion
photothermal laser‐induced printing
single crystalline
transmission electron microscopy
zinc oxide
url https://doi.org/10.1002/advs.202410771
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