Icephobic armored ceramic via hierarchical microarchitecture engineering: Achieving damage-tolerant surfaces with sustained dynamic anti-icing performance

A mechanically robust superhydrophobic ceramic armor with a hybrid frame/protrusion microstructure was fabricated using nanosecond laser technology. This architecture exhibited exceptional durability, enduring 1000 cycles of linear abrasion (3 N load), 40 high-pressure water jet impact (1.0 MPa), an...

Full description

Saved in:
Bibliographic Details
Main Authors: Jianwen Sun, Zhanguo Cao, Yongjie Nie, Jing Peng, Yutang Ma, Tong Rao, Yifan Wang, Guofang Wang, Peng Wang
Format: Article
Language:English
Published: Elsevier 2025-07-01
Series:Results in Chemistry
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S2211715625003765
Tags: Add Tag
No Tags, Be the first to tag this record!
_version_ 1849684161966637056
author Jianwen Sun
Zhanguo Cao
Yongjie Nie
Jing Peng
Yutang Ma
Tong Rao
Yifan Wang
Guofang Wang
Peng Wang
author_facet Jianwen Sun
Zhanguo Cao
Yongjie Nie
Jing Peng
Yutang Ma
Tong Rao
Yifan Wang
Guofang Wang
Peng Wang
author_sort Jianwen Sun
collection DOAJ
description A mechanically robust superhydrophobic ceramic armor with a hybrid frame/protrusion microstructure was fabricated using nanosecond laser technology. This architecture exhibited exceptional durability, enduring 1000 cycles of linear abrasion (3 N load), 40 high-pressure water jet impact (1.0 MPa), and prolonged thermal exposure (100 °C for 18 days). The armored surface demonstrated superior anti-icing performance, accelerating droplet shedding (no adhesion for 2 h), delaying ice nucleation by approximately threefold, and maintaining ice adhesion strength below 35 kPa after 30 freeze-thaw cycles. The simplified fabrication process, requiring minimal surface precision, underscores its potential for scalable industrial deployment.
format Article
id doaj-art-ac7a2f148baf4c30a7ada2bac670af4a
institution DOAJ
issn 2211-7156
language English
publishDate 2025-07-01
publisher Elsevier
record_format Article
series Results in Chemistry
spelling doaj-art-ac7a2f148baf4c30a7ada2bac670af4a2025-08-20T03:23:34ZengElsevierResults in Chemistry2211-71562025-07-011610239310.1016/j.rechem.2025.102393Icephobic armored ceramic via hierarchical microarchitecture engineering: Achieving damage-tolerant surfaces with sustained dynamic anti-icing performanceJianwen Sun0Zhanguo Cao1Yongjie Nie2Jing Peng3Yutang Ma4Tong Rao5Yifan Wang6Guofang Wang7Peng Wang8Electric Power Science Research Institute of Yunnan Power Grid Co. Ltd, Kunming 650217, PR China; Corresponding author.Electric Power Science Research Institute of Yunnan Power Grid Co. Ltd, Kunming 650217, PR ChinaElectric Power Science Research Institute of Yunnan Power Grid Co. Ltd, Kunming 650217, PR ChinaElectric Power Science Research Institute of Yunnan Power Grid Co. Ltd, Kunming 650217, PR ChinaElectric Power Science Research Institute of Yunnan Power Grid Co. Ltd, Kunming 650217, PR ChinaElectric Power Science Research Institute of Yunnan Power Grid Co. Ltd, Kunming 650217, PR ChinaElectric Power Science Research Institute of Yunnan Power Grid Co. Ltd, Kunming 650217, PR ChinaElectric Power Science Research Institute of Yunnan Power Grid Co. Ltd, Kunming 650217, PR ChinaSchool of Energy, Power and Mechanical Engineering, North China Electric Power University, Baoding 071000, PR ChinaA mechanically robust superhydrophobic ceramic armor with a hybrid frame/protrusion microstructure was fabricated using nanosecond laser technology. This architecture exhibited exceptional durability, enduring 1000 cycles of linear abrasion (3 N load), 40 high-pressure water jet impact (1.0 MPa), and prolonged thermal exposure (100 °C for 18 days). The armored surface demonstrated superior anti-icing performance, accelerating droplet shedding (no adhesion for 2 h), delaying ice nucleation by approximately threefold, and maintaining ice adhesion strength below 35 kPa after 30 freeze-thaw cycles. The simplified fabrication process, requiring minimal surface precision, underscores its potential for scalable industrial deployment.http://www.sciencedirect.com/science/article/pii/S2211715625003765Mechanical robustnessLaser micromachiningAnti-icingCeramic armorSuperhydrophobicity
spellingShingle Jianwen Sun
Zhanguo Cao
Yongjie Nie
Jing Peng
Yutang Ma
Tong Rao
Yifan Wang
Guofang Wang
Peng Wang
Icephobic armored ceramic via hierarchical microarchitecture engineering: Achieving damage-tolerant surfaces with sustained dynamic anti-icing performance
Results in Chemistry
Mechanical robustness
Laser micromachining
Anti-icing
Ceramic armor
Superhydrophobicity
title Icephobic armored ceramic via hierarchical microarchitecture engineering: Achieving damage-tolerant surfaces with sustained dynamic anti-icing performance
title_full Icephobic armored ceramic via hierarchical microarchitecture engineering: Achieving damage-tolerant surfaces with sustained dynamic anti-icing performance
title_fullStr Icephobic armored ceramic via hierarchical microarchitecture engineering: Achieving damage-tolerant surfaces with sustained dynamic anti-icing performance
title_full_unstemmed Icephobic armored ceramic via hierarchical microarchitecture engineering: Achieving damage-tolerant surfaces with sustained dynamic anti-icing performance
title_short Icephobic armored ceramic via hierarchical microarchitecture engineering: Achieving damage-tolerant surfaces with sustained dynamic anti-icing performance
title_sort icephobic armored ceramic via hierarchical microarchitecture engineering achieving damage tolerant surfaces with sustained dynamic anti icing performance
topic Mechanical robustness
Laser micromachining
Anti-icing
Ceramic armor
Superhydrophobicity
url http://www.sciencedirect.com/science/article/pii/S2211715625003765
work_keys_str_mv AT jianwensun icephobicarmoredceramicviahierarchicalmicroarchitectureengineeringachievingdamagetolerantsurfaceswithsustaineddynamicantiicingperformance
AT zhanguocao icephobicarmoredceramicviahierarchicalmicroarchitectureengineeringachievingdamagetolerantsurfaceswithsustaineddynamicantiicingperformance
AT yongjienie icephobicarmoredceramicviahierarchicalmicroarchitectureengineeringachievingdamagetolerantsurfaceswithsustaineddynamicantiicingperformance
AT jingpeng icephobicarmoredceramicviahierarchicalmicroarchitectureengineeringachievingdamagetolerantsurfaceswithsustaineddynamicantiicingperformance
AT yutangma icephobicarmoredceramicviahierarchicalmicroarchitectureengineeringachievingdamagetolerantsurfaceswithsustaineddynamicantiicingperformance
AT tongrao icephobicarmoredceramicviahierarchicalmicroarchitectureengineeringachievingdamagetolerantsurfaceswithsustaineddynamicantiicingperformance
AT yifanwang icephobicarmoredceramicviahierarchicalmicroarchitectureengineeringachievingdamagetolerantsurfaceswithsustaineddynamicantiicingperformance
AT guofangwang icephobicarmoredceramicviahierarchicalmicroarchitectureengineeringachievingdamagetolerantsurfaceswithsustaineddynamicantiicingperformance
AT pengwang icephobicarmoredceramicviahierarchicalmicroarchitectureengineeringachievingdamagetolerantsurfaceswithsustaineddynamicantiicingperformance