15-Fold increase in solar thermoelectric generator performance through femtosecond-laser spectral engineering and thermal management

Abstract Solar thermoelectric generators (STEGs) have recently gained increasing attention. However, their widespread adoption has been limited due to the lack of high-efficiency thermoelectric materials and compact heat sinks for effective heat dissipation. To address these issues, we develop a spe...

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Bibliographic Details
Main Authors: Tianshu Xu, Ran Wei, Subhash C. Singh, Chunlei Guo
Format: Article
Language:English
Published: Nature Publishing Group 2025-08-01
Series:Light: Science & Applications
Online Access:https://doi.org/10.1038/s41377-025-01916-9
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Summary:Abstract Solar thermoelectric generators (STEGs) have recently gained increasing attention. However, their widespread adoption has been limited due to the lack of high-efficiency thermoelectric materials and compact heat sinks for effective heat dissipation. To address these issues, we develop a spectral engineering and thermal management strategy that significantly increases STEG power generation by 15 times with only a 25% increase in weight. At the hot side, we transform a regular tungsten (W) to a selective solar absorber (W-SSA) through a femtosecond (fs)-laser processing technique, which enhances the solar absorption while minimizing the IR emissivity, obtaining >80% absorption efficiency at elevated temperatures. We also design a greenhouse chamber for W-SSA and achieved >40% reduction in convective heat loss. At the cold side, we apply the fs laser processing to transform a regular aluminum (Al) to a super-high-capacity micro-structured heat dissipator (μ-dissipator), which improves the cold-side heat dissipation through both radiation and convection, achieving twice the cooling performance of a regular Al heat dissipator. These spectral engineering and thermal management increase the temperature difference across the STEG, resulting in a substantial increase in output power. The high-efficiency STEG can find a wide range of applications, such as wireless sensor networks, wearable electronics, and medical sensors.
ISSN:2047-7538