Research and Overview of Crop Straw Chopping and Returning Technology and Machine

Crop straw chopping and returning technology has gained global implementation to enhance soil structure and fertility, facilitating increased crop yield. Nevertheless, technological adoption faces challenges from inherent limitations in machinery performance, including poor chopping and returning qu...

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Main Authors: Peng Liu, Chunyu Song, Jin He, Rangling Li, Min Cheng, Chao Zhang, Qinliang Li, Haihong Zhang, Mingxu Wang
Format: Article
Language:English
Published: MDPI AG 2025-06-01
Series:Machines
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Online Access:https://www.mdpi.com/2075-1702/13/7/564
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author Peng Liu
Chunyu Song
Jin He
Rangling Li
Min Cheng
Chao Zhang
Qinliang Li
Haihong Zhang
Mingxu Wang
author_facet Peng Liu
Chunyu Song
Jin He
Rangling Li
Min Cheng
Chao Zhang
Qinliang Li
Haihong Zhang
Mingxu Wang
author_sort Peng Liu
collection DOAJ
description Crop straw chopping and returning technology has gained global implementation to enhance soil structure and fertility, facilitating increased crop yield. Nevertheless, technological adoption faces challenges from inherent limitations in machinery performance, including poor chopping and returning quality and high energy consumption. Consequently, this review first presented a theoretical framework that described the mechanical properties of straw, its fracture dynamics, interactions with airflow, and motion characteristics during the chopping process. Then, based on the straw returning process, the chopping devices were classified into five types: the chopped blade, the chopping machine, the chopping device combined with a no-tillage or reduced-tillage seeder, the chopping and ditch-burying machine, the chopping and mixing machine, and the harvester-powered chopping device. Advancements in spreading devices were also summarized. Finally, six key directions for future research were proposed: developing an intelligent field straw distribution mapping system, engineering adaptive self-regulating mechanisms for chopping and returning equipment, elucidating the mechanics and kinematics of straw in the chopping and returning process, implementing real-time quality assessment systems for straw returning operations, pioneering high forward-speed (>8 km/h) straw returning machines, and establishing context-specific straw residue management frameworks. This review provided a reference and offered support for the global application of straw returning technology.
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institution Kabale University
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spelling doaj-art-ac19c021b44148beb2b63b288bdf92ca2025-08-20T03:58:27ZengMDPI AGMachines2075-17022025-06-0113756410.3390/machines13070564Research and Overview of Crop Straw Chopping and Returning Technology and MachinePeng Liu0Chunyu Song1Jin He2Rangling Li3Min Cheng4Chao Zhang5Qinliang Li6Haihong Zhang7Mingxu Wang8School of Mechanical and Electrical Engineering, Henan University of Technology, Zhengzhou 450001, ChinaSchool of Mechanical and Electrical Engineering, Henan University of Technology, Zhengzhou 450001, ChinaCollege of Engineering, China Agricultural University, Beijing 100083, ChinaSchool of Mechanical and Electrical Engineering, Henan University of Technology, Zhengzhou 450001, ChinaSchool of Mechanical and Electrical Engineering, Henan University of Technology, Zhengzhou 450001, ChinaSchool of Mechanical and Electrical Engineering, Henan University of Technology, Zhengzhou 450001, ChinaSchool of Mechanical and Electrical Engineering, Henan University of Technology, Zhengzhou 450001, ChinaSchool of Mechanical and Electrical Engineering, Henan University of Technology, Zhengzhou 450001, ChinaSchool of Mechanical and Electrical Engineering, Henan University of Technology, Zhengzhou 450001, ChinaCrop straw chopping and returning technology has gained global implementation to enhance soil structure and fertility, facilitating increased crop yield. Nevertheless, technological adoption faces challenges from inherent limitations in machinery performance, including poor chopping and returning quality and high energy consumption. Consequently, this review first presented a theoretical framework that described the mechanical properties of straw, its fracture dynamics, interactions with airflow, and motion characteristics during the chopping process. Then, based on the straw returning process, the chopping devices were classified into five types: the chopped blade, the chopping machine, the chopping device combined with a no-tillage or reduced-tillage seeder, the chopping and ditch-burying machine, the chopping and mixing machine, and the harvester-powered chopping device. Advancements in spreading devices were also summarized. Finally, six key directions for future research were proposed: developing an intelligent field straw distribution mapping system, engineering adaptive self-regulating mechanisms for chopping and returning equipment, elucidating the mechanics and kinematics of straw in the chopping and returning process, implementing real-time quality assessment systems for straw returning operations, pioneering high forward-speed (>8 km/h) straw returning machines, and establishing context-specific straw residue management frameworks. This review provided a reference and offered support for the global application of straw returning technology.https://www.mdpi.com/2075-1702/13/7/564crop strawstraw managementstraw chopping and returning machinechopping qualityspreading uniformity
spellingShingle Peng Liu
Chunyu Song
Jin He
Rangling Li
Min Cheng
Chao Zhang
Qinliang Li
Haihong Zhang
Mingxu Wang
Research and Overview of Crop Straw Chopping and Returning Technology and Machine
Machines
crop straw
straw management
straw chopping and returning machine
chopping quality
spreading uniformity
title Research and Overview of Crop Straw Chopping and Returning Technology and Machine
title_full Research and Overview of Crop Straw Chopping and Returning Technology and Machine
title_fullStr Research and Overview of Crop Straw Chopping and Returning Technology and Machine
title_full_unstemmed Research and Overview of Crop Straw Chopping and Returning Technology and Machine
title_short Research and Overview of Crop Straw Chopping and Returning Technology and Machine
title_sort research and overview of crop straw chopping and returning technology and machine
topic crop straw
straw management
straw chopping and returning machine
chopping quality
spreading uniformity
url https://www.mdpi.com/2075-1702/13/7/564
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