Research on a Lightweight Rail Surface Condition Identification Method for Wheel–Rail Maximum Adhesion Coefficient Estimation

The rail surface condition is a critical factor influencing wheel–rail adhesion performance. To address the engineering challenges associated with existing rail surface condition identification models, such as high-parameter complexity, significant computational delay, and the difficulty of onboard...

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Main Authors: Kun Han, Yushan Wang
Format: Article
Language:English
Published: MDPI AG 2025-03-01
Series:Applied Sciences
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Online Access:https://www.mdpi.com/2076-3417/15/6/3391
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author Kun Han
Yushan Wang
author_facet Kun Han
Yushan Wang
author_sort Kun Han
collection DOAJ
description The rail surface condition is a critical factor influencing wheel–rail adhesion performance. To address the engineering challenges associated with existing rail surface condition identification models, such as high-parameter complexity, significant computational delay, and the difficulty of onboard deployment, a lightweight rail surface condition identification method integrating knowledge distillation and transfer learning is proposed. A rail surface image dataset is constructed, covering typical working conditions, including dry, wet, and oily surfaces. A “teacher-student” collaborative optimization framework is developed, in which GoogLeNet, fine tuned via transfer learning, serves as the teacher network to guide the MobileNet student network, which is also fine tuned through transfer learning, thereby achieving model compression. Additionally, an FP16/FP32 mixed-precision computing strategy is employed to accelerate the training process. The experimental results demonstrate that the optimized student model has a compact size of only 4.21 MB, achieves an accuracy of 97.38% on the test set, and attains an inference time of 0.0371 s. Integrating this model into the estimation system of the maximum adhesion coefficient for heavy-haul locomotives enhances estimation confidence, reduces estimation errors under varying operating conditions, and provides real-time and reliable environmental perception for optimizing adhesion control strategies. This approach holds significant engineering value in improving adhesion utilization under complex wheel–rail contact conditions.
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spelling doaj-art-ab669e39e4f7462da64dbdb5e8f4b72d2025-08-20T02:42:41ZengMDPI AGApplied Sciences2076-34172025-03-01156339110.3390/app15063391Research on a Lightweight Rail Surface Condition Identification Method for Wheel–Rail Maximum Adhesion Coefficient EstimationKun Han0Yushan Wang1School of Traffic and Transportation Engineering, Central South University, 22 Shaoshan South Rd., Changsha 410075, ChinaSchool of Traffic and Transportation Engineering, Central South University, 22 Shaoshan South Rd., Changsha 410075, ChinaThe rail surface condition is a critical factor influencing wheel–rail adhesion performance. To address the engineering challenges associated with existing rail surface condition identification models, such as high-parameter complexity, significant computational delay, and the difficulty of onboard deployment, a lightweight rail surface condition identification method integrating knowledge distillation and transfer learning is proposed. A rail surface image dataset is constructed, covering typical working conditions, including dry, wet, and oily surfaces. A “teacher-student” collaborative optimization framework is developed, in which GoogLeNet, fine tuned via transfer learning, serves as the teacher network to guide the MobileNet student network, which is also fine tuned through transfer learning, thereby achieving model compression. Additionally, an FP16/FP32 mixed-precision computing strategy is employed to accelerate the training process. The experimental results demonstrate that the optimized student model has a compact size of only 4.21 MB, achieves an accuracy of 97.38% on the test set, and attains an inference time of 0.0371 s. Integrating this model into the estimation system of the maximum adhesion coefficient for heavy-haul locomotives enhances estimation confidence, reduces estimation errors under varying operating conditions, and provides real-time and reliable environmental perception for optimizing adhesion control strategies. This approach holds significant engineering value in improving adhesion utilization under complex wheel–rail contact conditions.https://www.mdpi.com/2076-3417/15/6/3391heavy-haul locomotiverail surface condition identificationmaximum adhesion coefficientadhesion controlfuzzy logic theory
spellingShingle Kun Han
Yushan Wang
Research on a Lightweight Rail Surface Condition Identification Method for Wheel–Rail Maximum Adhesion Coefficient Estimation
Applied Sciences
heavy-haul locomotive
rail surface condition identification
maximum adhesion coefficient
adhesion control
fuzzy logic theory
title Research on a Lightweight Rail Surface Condition Identification Method for Wheel–Rail Maximum Adhesion Coefficient Estimation
title_full Research on a Lightweight Rail Surface Condition Identification Method for Wheel–Rail Maximum Adhesion Coefficient Estimation
title_fullStr Research on a Lightweight Rail Surface Condition Identification Method for Wheel–Rail Maximum Adhesion Coefficient Estimation
title_full_unstemmed Research on a Lightweight Rail Surface Condition Identification Method for Wheel–Rail Maximum Adhesion Coefficient Estimation
title_short Research on a Lightweight Rail Surface Condition Identification Method for Wheel–Rail Maximum Adhesion Coefficient Estimation
title_sort research on a lightweight rail surface condition identification method for wheel rail maximum adhesion coefficient estimation
topic heavy-haul locomotive
rail surface condition identification
maximum adhesion coefficient
adhesion control
fuzzy logic theory
url https://www.mdpi.com/2076-3417/15/6/3391
work_keys_str_mv AT kunhan researchonalightweightrailsurfaceconditionidentificationmethodforwheelrailmaximumadhesioncoefficientestimation
AT yushanwang researchonalightweightrailsurfaceconditionidentificationmethodforwheelrailmaximumadhesioncoefficientestimation