Towards a 3D-Printed Millifluidic Device for Investigating Cellular Processes

Microfluidic devices (µFDs) have been explored extensively in drug screening and studying cellular processes such as migration and metastasis. However, the fabrication and implementation of microfluidic devices pose cost and logistical challenges that limit wider-spread adoption. Despite these chall...

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Main Authors: Jared A. Engelken, Tobias Butelmann, Fabian Tribukait-Riemenschneider, V. Prasad Shastri
Format: Article
Language:English
Published: MDPI AG 2024-10-01
Series:Micromachines
Subjects:
Online Access:https://www.mdpi.com/2072-666X/15/11/1348
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author Jared A. Engelken
Tobias Butelmann
Fabian Tribukait-Riemenschneider
V. Prasad Shastri
author_facet Jared A. Engelken
Tobias Butelmann
Fabian Tribukait-Riemenschneider
V. Prasad Shastri
author_sort Jared A. Engelken
collection DOAJ
description Microfluidic devices (µFDs) have been explored extensively in drug screening and studying cellular processes such as migration and metastasis. However, the fabrication and implementation of microfluidic devices pose cost and logistical challenges that limit wider-spread adoption. Despite these challenges, light-based 3D printing offers a potential alternative to device fabrication. This study reports on the development of millifluidic devices (MiFDs) for disease modeling and elucidates the methods and implications of the design, production, and testing of 3D-printed MiFDs. It further details how such millifluidic devices can be cost-efficiently and effortlessly produced. The MiFD was developed through an iterative process with analytical tests (flow tests, leak tests, cytotoxicity assays, and microscopic analyses), driving design evolution and determination of the suitability of the devices for disease modeling and cancer research. The design evolution also considered flow within tissues and replicates interstitial flow between the main flow path and the modules designed to house and support organ-mimicking cancer cell spheroids. Although the primary stereolithographic (SLA) resin used in this study showed cytotoxic potential despite its biocompatibility certifications, the MiFDs possessed essential attributes for cell culturing. In summary, SLA 3D printing enables the production of MiFDs as a cost-effective, rapid prototyping alternative to standard µFD fabrication for investigating disease-related processes.
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spelling doaj-art-ab2a8d865fc64018a658de5bd27753572025-08-20T02:04:59ZengMDPI AGMicromachines2072-666X2024-10-011511134810.3390/mi15111348Towards a 3D-Printed Millifluidic Device for Investigating Cellular ProcessesJared A. Engelken0Tobias Butelmann1Fabian Tribukait-Riemenschneider2V. Prasad Shastri3Institute for Macromolecular Chemistry, University of Freiburg, 79104 Freiburg, GermanyInstitute for Macromolecular Chemistry, University of Freiburg, 79104 Freiburg, GermanyInstitute for Macromolecular Chemistry, University of Freiburg, 79104 Freiburg, GermanyInstitute for Macromolecular Chemistry, University of Freiburg, 79104 Freiburg, GermanyMicrofluidic devices (µFDs) have been explored extensively in drug screening and studying cellular processes such as migration and metastasis. However, the fabrication and implementation of microfluidic devices pose cost and logistical challenges that limit wider-spread adoption. Despite these challenges, light-based 3D printing offers a potential alternative to device fabrication. This study reports on the development of millifluidic devices (MiFDs) for disease modeling and elucidates the methods and implications of the design, production, and testing of 3D-printed MiFDs. It further details how such millifluidic devices can be cost-efficiently and effortlessly produced. The MiFD was developed through an iterative process with analytical tests (flow tests, leak tests, cytotoxicity assays, and microscopic analyses), driving design evolution and determination of the suitability of the devices for disease modeling and cancer research. The design evolution also considered flow within tissues and replicates interstitial flow between the main flow path and the modules designed to house and support organ-mimicking cancer cell spheroids. Although the primary stereolithographic (SLA) resin used in this study showed cytotoxic potential despite its biocompatibility certifications, the MiFDs possessed essential attributes for cell culturing. In summary, SLA 3D printing enables the production of MiFDs as a cost-effective, rapid prototyping alternative to standard µFD fabrication for investigating disease-related processes.https://www.mdpi.com/2072-666X/15/11/13483D printingstereolithographymillifluidicscancer researchmetastasisorgan-on-a-chip
spellingShingle Jared A. Engelken
Tobias Butelmann
Fabian Tribukait-Riemenschneider
V. Prasad Shastri
Towards a 3D-Printed Millifluidic Device for Investigating Cellular Processes
Micromachines
3D printing
stereolithography
millifluidics
cancer research
metastasis
organ-on-a-chip
title Towards a 3D-Printed Millifluidic Device for Investigating Cellular Processes
title_full Towards a 3D-Printed Millifluidic Device for Investigating Cellular Processes
title_fullStr Towards a 3D-Printed Millifluidic Device for Investigating Cellular Processes
title_full_unstemmed Towards a 3D-Printed Millifluidic Device for Investigating Cellular Processes
title_short Towards a 3D-Printed Millifluidic Device for Investigating Cellular Processes
title_sort towards a 3d printed millifluidic device for investigating cellular processes
topic 3D printing
stereolithography
millifluidics
cancer research
metastasis
organ-on-a-chip
url https://www.mdpi.com/2072-666X/15/11/1348
work_keys_str_mv AT jaredaengelken towardsa3dprintedmillifluidicdeviceforinvestigatingcellularprocesses
AT tobiasbutelmann towardsa3dprintedmillifluidicdeviceforinvestigatingcellularprocesses
AT fabiantribukaitriemenschneider towardsa3dprintedmillifluidicdeviceforinvestigatingcellularprocesses
AT vprasadshastri towardsa3dprintedmillifluidicdeviceforinvestigatingcellularprocesses