Correlating the Characteristics and Catalytic Performance of Mn-Na-W-O<sub>x</sub>/SiO<sub>2</sub> for Oxidative Coupling of Methane

Chemical–structural characteristics of three differently synthesized research-benchmark Mn-Na-W-O<sub>x</sub>/SiO<sub>2</sub> catalysts for the Oxidative Coupling of Methane (OCM) were systematically studied in this research. XRD, EDX, ICP-OES, and SEM/FIB-SEM techniques, as...

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Main Authors: Hamid Reza Godini, Stefan Berendts, Rafael Kleba-Ehrhardt, Asma Tufail Shah, Oliver Görke
Format: Article
Language:English
Published: MDPI AG 2025-03-01
Series:Inorganics
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Online Access:https://www.mdpi.com/2304-6740/13/4/106
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author Hamid Reza Godini
Stefan Berendts
Rafael Kleba-Ehrhardt
Asma Tufail Shah
Oliver Görke
author_facet Hamid Reza Godini
Stefan Berendts
Rafael Kleba-Ehrhardt
Asma Tufail Shah
Oliver Görke
author_sort Hamid Reza Godini
collection DOAJ
description Chemical–structural characteristics of three differently synthesized research-benchmark Mn-Na-W-O<sub>x</sub>/SiO<sub>2</sub> catalysts for the Oxidative Coupling of Methane (OCM) were systematically studied in this research. XRD, EDX, ICP-OES, and SEM/FIB-SEM techniques, as well as Carrier Gas Hot Extraction (CGHE) and high-temperature XRD analyses, were performed to explain the functional features of the studied catalysts, in particular, the features affecting the quantity and quality of the interactions of oxygen and methane with the catalyst surface and with other molecular and radical species. These enable tracking the potential for the oxygen activation and dynamic transformation of the solid-state chemistry on the surface and sub-surface of these Mn-Na-W-O<sub>x</sub>/SiO<sub>2</sub> catalysts. These catalysts were synthesized, respectively, via the sol–gel synthesis method (Cat<sub>1</sub>) and the incipient wetness impregnation of the non-structured silica support (Cat<sub>2</sub>) and structured SBA-15 silica support (Cat<sub>3</sub>), under different sets of temperatures and gas compositions. The catalysts with the homogenous distribution of active components, namely Cat<sub>1</sub> and Cat<sub>3</sub>, showed similar trends in terms of their dynamic interaction with oxygen species. They also showed higher levels of crystallinity of the active materials and higher catalytic selectivity towards ethane and ethylene. An explanation is given as to how the structural characteristics of the catalysts on the nanometer–micrometer scale contribute to these. The gained knowledge will be crucial in the selection and treatment of the support and developing a proper synthesis approach for the ultimate goal of designing a selective OCM catalyst.
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spelling doaj-art-ab1586fd64b649d98cb6fbec7b60f2812025-08-20T02:28:36ZengMDPI AGInorganics2304-67402025-03-0113410610.3390/inorganics13040106Correlating the Characteristics and Catalytic Performance of Mn-Na-W-O<sub>x</sub>/SiO<sub>2</sub> for Oxidative Coupling of MethaneHamid Reza Godini0Stefan Berendts1Rafael Kleba-Ehrhardt2Asma Tufail Shah3Oliver Görke4Energy Conversion and Systems Research Group, Department of Energy and Mechanical Engineering, School of Engineering, Aalto University, P.O. Box 14400, FI-00076 Espoo, FinlandInstitut für Chemie, Technische Universität Berlin, Straße des 17. Juni 135, 10623 Berlin, GermanyChair of Advanced Ceramic Materials, Institute of Materials Science and Technology, Technische Universität Berlin, Hardenbergstr. 40, 10623 Berlin, GermanyInterdisciplinary Research Centre in Biomedical Materials (IRCBM), COMSATS University Islamabad Lahore Campus, Defence Road, Off-Raiwand Road, Lahore 54000, PakistanChair of Advanced Ceramic Materials, Institute of Materials Science and Technology, Technische Universität Berlin, Hardenbergstr. 40, 10623 Berlin, GermanyChemical–structural characteristics of three differently synthesized research-benchmark Mn-Na-W-O<sub>x</sub>/SiO<sub>2</sub> catalysts for the Oxidative Coupling of Methane (OCM) were systematically studied in this research. XRD, EDX, ICP-OES, and SEM/FIB-SEM techniques, as well as Carrier Gas Hot Extraction (CGHE) and high-temperature XRD analyses, were performed to explain the functional features of the studied catalysts, in particular, the features affecting the quantity and quality of the interactions of oxygen and methane with the catalyst surface and with other molecular and radical species. These enable tracking the potential for the oxygen activation and dynamic transformation of the solid-state chemistry on the surface and sub-surface of these Mn-Na-W-O<sub>x</sub>/SiO<sub>2</sub> catalysts. These catalysts were synthesized, respectively, via the sol–gel synthesis method (Cat<sub>1</sub>) and the incipient wetness impregnation of the non-structured silica support (Cat<sub>2</sub>) and structured SBA-15 silica support (Cat<sub>3</sub>), under different sets of temperatures and gas compositions. The catalysts with the homogenous distribution of active components, namely Cat<sub>1</sub> and Cat<sub>3</sub>, showed similar trends in terms of their dynamic interaction with oxygen species. They also showed higher levels of crystallinity of the active materials and higher catalytic selectivity towards ethane and ethylene. An explanation is given as to how the structural characteristics of the catalysts on the nanometer–micrometer scale contribute to these. The gained knowledge will be crucial in the selection and treatment of the support and developing a proper synthesis approach for the ultimate goal of designing a selective OCM catalyst.https://www.mdpi.com/2304-6740/13/4/106oxidative coupling of methaneMn-Na-W-O<sub>x</sub>/SiO<sub>2</sub> catalystcatalyst characterizationhigh-temperature XRDcarrier gas hot extractionfunctional features
spellingShingle Hamid Reza Godini
Stefan Berendts
Rafael Kleba-Ehrhardt
Asma Tufail Shah
Oliver Görke
Correlating the Characteristics and Catalytic Performance of Mn-Na-W-O<sub>x</sub>/SiO<sub>2</sub> for Oxidative Coupling of Methane
Inorganics
oxidative coupling of methane
Mn-Na-W-O<sub>x</sub>/SiO<sub>2</sub> catalyst
catalyst characterization
high-temperature XRD
carrier gas hot extraction
functional features
title Correlating the Characteristics and Catalytic Performance of Mn-Na-W-O<sub>x</sub>/SiO<sub>2</sub> for Oxidative Coupling of Methane
title_full Correlating the Characteristics and Catalytic Performance of Mn-Na-W-O<sub>x</sub>/SiO<sub>2</sub> for Oxidative Coupling of Methane
title_fullStr Correlating the Characteristics and Catalytic Performance of Mn-Na-W-O<sub>x</sub>/SiO<sub>2</sub> for Oxidative Coupling of Methane
title_full_unstemmed Correlating the Characteristics and Catalytic Performance of Mn-Na-W-O<sub>x</sub>/SiO<sub>2</sub> for Oxidative Coupling of Methane
title_short Correlating the Characteristics and Catalytic Performance of Mn-Na-W-O<sub>x</sub>/SiO<sub>2</sub> for Oxidative Coupling of Methane
title_sort correlating the characteristics and catalytic performance of mn na w o sub x sub sio sub 2 sub for oxidative coupling of methane
topic oxidative coupling of methane
Mn-Na-W-O<sub>x</sub>/SiO<sub>2</sub> catalyst
catalyst characterization
high-temperature XRD
carrier gas hot extraction
functional features
url https://www.mdpi.com/2304-6740/13/4/106
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