Proposal and 3E analysis of two novel Claude liquefaction systems

Hydrogen gas is a clean and renewable fuel that is gaining interest worldwide. However, its transportation and storage present challenges that necessitate liquefaction. However, there are concerns regarding the inefficiency and high costs associated with liquefaction systems. To solve these problems...

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Main Authors: M. Aghabalazadeh, L. Garousi Farshi, A.H. Mosaffa
Format: Article
Language:English
Published: Elsevier 2025-09-01
Series:Results in Engineering
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Online Access:http://www.sciencedirect.com/science/article/pii/S2590123025024958
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author M. Aghabalazadeh
L. Garousi Farshi
A.H. Mosaffa
author_facet M. Aghabalazadeh
L. Garousi Farshi
A.H. Mosaffa
author_sort M. Aghabalazadeh
collection DOAJ
description Hydrogen gas is a clean and renewable fuel that is gaining interest worldwide. However, its transportation and storage present challenges that necessitate liquefaction. However, there are concerns regarding the inefficiency and high costs associated with liquefaction systems. To solve these problems, two proposed hydrogen liquefaction systems are derived from the conventional Claude cycle to improve performance. In both systems, unlike the conventional Claude liquefaction systems, which use one expander between the liquefaction heat exchangers, two additional expanders are employed, one in the extraction flow of the compressor outlet before the initial liquefaction heat exchanger and another before the first expansion valve. Also, in the second proposed system, to lower the system's overall power consumption, the thermal energy of the stream exiting the compressors was utilized to generate power. In the following, energy, exergy, and exergy-economic analyses are conducted on all three systems. The results indicate that the proposed systems exhibit a superior coefficient of performance and exergy efficiency compared to the Claude system, as much as 86 % and 100 % for the first and second systems, respectively. The exergy-economic analysis results indicate that the liquefaction cost rates of the first and second proposed systems are 46.32 % and 49.13 % lower than that of the Claude system, respectively. The parametric analysis results indicate that the two proposed systems outperform the Claude system in terms of performance and cost across all compressor pressure ratios.
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institution Kabale University
issn 2590-1230
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spelling doaj-art-aafef51e915a42b3ba98984db417eb552025-08-20T03:35:44ZengElsevierResults in Engineering2590-12302025-09-012710642610.1016/j.rineng.2025.106426Proposal and 3E analysis of two novel Claude liquefaction systemsM. Aghabalazadeh0L. Garousi Farshi1A.H. Mosaffa2Faculty of Mechanical Engineering, University of Tabriz, Tabriz, IranFaculty of Mechanical Engineering, University of Tabriz, Tabriz, Iran; Corresponding authors.Department of Mechanical Engineering, Azarbaijan Shahid Madani University, Tabriz, Iran; Corresponding authors.Hydrogen gas is a clean and renewable fuel that is gaining interest worldwide. However, its transportation and storage present challenges that necessitate liquefaction. However, there are concerns regarding the inefficiency and high costs associated with liquefaction systems. To solve these problems, two proposed hydrogen liquefaction systems are derived from the conventional Claude cycle to improve performance. In both systems, unlike the conventional Claude liquefaction systems, which use one expander between the liquefaction heat exchangers, two additional expanders are employed, one in the extraction flow of the compressor outlet before the initial liquefaction heat exchanger and another before the first expansion valve. Also, in the second proposed system, to lower the system's overall power consumption, the thermal energy of the stream exiting the compressors was utilized to generate power. In the following, energy, exergy, and exergy-economic analyses are conducted on all three systems. The results indicate that the proposed systems exhibit a superior coefficient of performance and exergy efficiency compared to the Claude system, as much as 86 % and 100 % for the first and second systems, respectively. The exergy-economic analysis results indicate that the liquefaction cost rates of the first and second proposed systems are 46.32 % and 49.13 % lower than that of the Claude system, respectively. The parametric analysis results indicate that the two proposed systems outperform the Claude system in terms of performance and cost across all compressor pressure ratios.http://www.sciencedirect.com/science/article/pii/S2590123025024958HydrogenLiquefactionExergy-economicExergyClaude cycle
spellingShingle M. Aghabalazadeh
L. Garousi Farshi
A.H. Mosaffa
Proposal and 3E analysis of two novel Claude liquefaction systems
Results in Engineering
Hydrogen
Liquefaction
Exergy-economic
Exergy
Claude cycle
title Proposal and 3E analysis of two novel Claude liquefaction systems
title_full Proposal and 3E analysis of two novel Claude liquefaction systems
title_fullStr Proposal and 3E analysis of two novel Claude liquefaction systems
title_full_unstemmed Proposal and 3E analysis of two novel Claude liquefaction systems
title_short Proposal and 3E analysis of two novel Claude liquefaction systems
title_sort proposal and 3e analysis of two novel claude liquefaction systems
topic Hydrogen
Liquefaction
Exergy-economic
Exergy
Claude cycle
url http://www.sciencedirect.com/science/article/pii/S2590123025024958
work_keys_str_mv AT maghabalazadeh proposaland3eanalysisoftwonovelclaudeliquefactionsystems
AT lgarousifarshi proposaland3eanalysisoftwonovelclaudeliquefactionsystems
AT ahmosaffa proposaland3eanalysisoftwonovelclaudeliquefactionsystems