Tailoring Al-Doped ZnO Nanoparticles via Scalable High-Energy Ball Milling–Solid-State Reaction: Structural, Optical, and Dielectric Insights for Light-Activated Antimicrobial Defense Against Medical Device Pathogens

This study reports the synthesis of aluminum-doped ZnO nanoparticles (Al-ZnO NPs) via a top-down mechanochemical solid-state reaction (SSR) approach using high-energy ball milling (HEBM) as a rapid, controllable, and efficient method. Al-ZnO samples were characterized using X-ray diffraction (XRD),...

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Main Authors: Zurayfah Al-Shammari, Imen Massoudi, Amani Rached, Ibtisam Ababutain, Azzah Alghamdi, Reem Aldakheel, Kamal Amin, Essam Kotb, Amor Ben Ali
Format: Article
Language:English
Published: MDPI AG 2025-04-01
Series:Crystals
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Online Access:https://www.mdpi.com/2073-4352/15/5/397
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author Zurayfah Al-Shammari
Imen Massoudi
Amani Rached
Ibtisam Ababutain
Azzah Alghamdi
Reem Aldakheel
Kamal Amin
Essam Kotb
Amor Ben Ali
author_facet Zurayfah Al-Shammari
Imen Massoudi
Amani Rached
Ibtisam Ababutain
Azzah Alghamdi
Reem Aldakheel
Kamal Amin
Essam Kotb
Amor Ben Ali
author_sort Zurayfah Al-Shammari
collection DOAJ
description This study reports the synthesis of aluminum-doped ZnO nanoparticles (Al-ZnO NPs) via a top-down mechanochemical solid-state reaction (SSR) approach using high-energy ball milling (HEBM) as a rapid, controllable, and efficient method. Al-ZnO samples were characterized using X-ray diffraction (XRD), Fourier-transform infrared spectroscopy (FT-IR), transmission electron microscopy (TEM), scanning electron microscopy (SEM), energy-dispersive spectroscopy (EDS), and UV-Vis diffuse reflectance spectroscopy. Significantly, the band gap decreased by 0.215 eV when transitioning from pure ZnO to 9 wt.% Al-doped ZnO (Al-ZnO9). TEM analysis showed that after 4 h of milling at 1000 rpm, the particle size was reduced to 59 nm, exhibiting a spherical morphology crucial for enhanced bioactivity. The antimicrobial properties of the Al-ZnO NPs were evaluated using the well diffusion method against various pathogenic microorganisms, with a particular focus on <i>Staph. aureus</i> ATCC 29213 and <i>Staph. epidermidis</i> ATCC 12228, given their clinical significance as common pathogens in infections related to medical implants and prosthetics. Al-ZnO9 demonstrated superior antibacterial performance, producing inhibition zones of 13 mm and 15 mm against <i>Staph. aureus</i> and <i>Staph. epidermidis</i>, respectively. Moreover, exposure to visible light further amplified the antimicrobial activity. This research underscores the potential for the scalable production of Al-ZnO NPs, presenting a promising solution for addressing infections linked to implanted medical devices.
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spelling doaj-art-aaa39050a3ea4a4ba0c26caabb11fd152025-08-20T01:56:29ZengMDPI AGCrystals2073-43522025-04-0115539710.3390/cryst15050397Tailoring Al-Doped ZnO Nanoparticles via Scalable High-Energy Ball Milling–Solid-State Reaction: Structural, Optical, and Dielectric Insights for Light-Activated Antimicrobial Defense Against Medical Device PathogensZurayfah Al-Shammari0Imen Massoudi1Amani Rached2Ibtisam Ababutain3Azzah Alghamdi4Reem Aldakheel5Kamal Amin6Essam Kotb7Amor Ben Ali8Department of Physics, College of Science, Imam Abdulrahman Bin Faisal University, P.O. Box 1982, Dammam 31441, Saudi ArabiaDepartment of Physics, College of Science, Imam Abdulrahman Bin Faisal University, P.O. Box 1982, Dammam 31441, Saudi ArabiaDepartment of Physics, College of Science, Imam Abdulrahman Bin Faisal University, P.O. Box 1982, Dammam 31441, Saudi ArabiaBasic & Applied Scientific Research Center (BASRC), Imam Abdulrahman Bin Faisal University, P.O. Box 1982, Dammam 31441, Saudi ArabiaBasic & Applied Scientific Research Center (BASRC), Imam Abdulrahman Bin Faisal University, P.O. Box 1982, Dammam 31441, Saudi ArabiaDepartment of Physics, College of Science, Imam Abdulrahman Bin Faisal University, P.O. Box 1982, Dammam 31441, Saudi ArabiaBasic & Applied Scientific Research Center (BASRC), Imam Abdulrahman Bin Faisal University, P.O. Box 1982, Dammam 31441, Saudi ArabiaBasic & Applied Scientific Research Center (BASRC), Imam Abdulrahman Bin Faisal University, P.O. Box 1982, Dammam 31441, Saudi ArabiaBasic & Applied Scientific Research Center (BASRC), Imam Abdulrahman Bin Faisal University, P.O. Box 1982, Dammam 31441, Saudi ArabiaThis study reports the synthesis of aluminum-doped ZnO nanoparticles (Al-ZnO NPs) via a top-down mechanochemical solid-state reaction (SSR) approach using high-energy ball milling (HEBM) as a rapid, controllable, and efficient method. Al-ZnO samples were characterized using X-ray diffraction (XRD), Fourier-transform infrared spectroscopy (FT-IR), transmission electron microscopy (TEM), scanning electron microscopy (SEM), energy-dispersive spectroscopy (EDS), and UV-Vis diffuse reflectance spectroscopy. Significantly, the band gap decreased by 0.215 eV when transitioning from pure ZnO to 9 wt.% Al-doped ZnO (Al-ZnO9). TEM analysis showed that after 4 h of milling at 1000 rpm, the particle size was reduced to 59 nm, exhibiting a spherical morphology crucial for enhanced bioactivity. The antimicrobial properties of the Al-ZnO NPs were evaluated using the well diffusion method against various pathogenic microorganisms, with a particular focus on <i>Staph. aureus</i> ATCC 29213 and <i>Staph. epidermidis</i> ATCC 12228, given their clinical significance as common pathogens in infections related to medical implants and prosthetics. Al-ZnO9 demonstrated superior antibacterial performance, producing inhibition zones of 13 mm and 15 mm against <i>Staph. aureus</i> and <i>Staph. epidermidis</i>, respectively. Moreover, exposure to visible light further amplified the antimicrobial activity. This research underscores the potential for the scalable production of Al-ZnO NPs, presenting a promising solution for addressing infections linked to implanted medical devices.https://www.mdpi.com/2073-4352/15/5/397Al-ZnO NPsHEBMphysical propertiesdielectric measurementsin vitro antibacterial activitymedium state variations
spellingShingle Zurayfah Al-Shammari
Imen Massoudi
Amani Rached
Ibtisam Ababutain
Azzah Alghamdi
Reem Aldakheel
Kamal Amin
Essam Kotb
Amor Ben Ali
Tailoring Al-Doped ZnO Nanoparticles via Scalable High-Energy Ball Milling–Solid-State Reaction: Structural, Optical, and Dielectric Insights for Light-Activated Antimicrobial Defense Against Medical Device Pathogens
Crystals
Al-ZnO NPs
HEBM
physical properties
dielectric measurements
in vitro antibacterial activity
medium state variations
title Tailoring Al-Doped ZnO Nanoparticles via Scalable High-Energy Ball Milling–Solid-State Reaction: Structural, Optical, and Dielectric Insights for Light-Activated Antimicrobial Defense Against Medical Device Pathogens
title_full Tailoring Al-Doped ZnO Nanoparticles via Scalable High-Energy Ball Milling–Solid-State Reaction: Structural, Optical, and Dielectric Insights for Light-Activated Antimicrobial Defense Against Medical Device Pathogens
title_fullStr Tailoring Al-Doped ZnO Nanoparticles via Scalable High-Energy Ball Milling–Solid-State Reaction: Structural, Optical, and Dielectric Insights for Light-Activated Antimicrobial Defense Against Medical Device Pathogens
title_full_unstemmed Tailoring Al-Doped ZnO Nanoparticles via Scalable High-Energy Ball Milling–Solid-State Reaction: Structural, Optical, and Dielectric Insights for Light-Activated Antimicrobial Defense Against Medical Device Pathogens
title_short Tailoring Al-Doped ZnO Nanoparticles via Scalable High-Energy Ball Milling–Solid-State Reaction: Structural, Optical, and Dielectric Insights for Light-Activated Antimicrobial Defense Against Medical Device Pathogens
title_sort tailoring al doped zno nanoparticles via scalable high energy ball milling solid state reaction structural optical and dielectric insights for light activated antimicrobial defense against medical device pathogens
topic Al-ZnO NPs
HEBM
physical properties
dielectric measurements
in vitro antibacterial activity
medium state variations
url https://www.mdpi.com/2073-4352/15/5/397
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