Hybrid active-passive thermal management system for deep wells: Long-term stability and multi-objective optimization

Continuous monitoring of deep Earth parameters is hindered by the thermal instability of electronic devices in high-temperature wells. To address this challenge, this study proposes a hybrid active-passive thermal management system integrating vacuum insulation, phase change materials (PCMs), and an...

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Bibliographic Details
Main Authors: Zongwei Yao, Haomin Li, Hongxu Xu, Hongfei Yang, Qiushi Bi, Tianshuang Xu
Format: Article
Language:English
Published: Elsevier 2025-09-01
Series:Results in Engineering
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Online Access:http://www.sciencedirect.com/science/article/pii/S2590123025019255
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Summary:Continuous monitoring of deep Earth parameters is hindered by the thermal instability of electronic devices in high-temperature wells. To address this challenge, this study proposes a hybrid active-passive thermal management system integrating vacuum insulation, phase change materials (PCMs), and an optimized curved flow channel. A multi-objective optimization framework combining Kriging surrogate modeling and NSGA-II algorithm is developed to maximize heat transfer coefficient (h) while minimizing pressure drop (P). Parametric analysis reveals that an 8-channel curved structure with optimized geometry achieves a 20.2% improvement in h and only a 3.4% increase in P, ensuring stable sensor operation below 333 K in 200°C environments for a long time. The proposed system demonstrates superior reliability and compactness, offering a practical solution for long-term deep-well monitoring in geophysical exploration.
ISSN:2590-1230