Multi scale convolutional neural network combining BiLSTM and attention mechanism for bearing fault diagnosis under multiple working conditions

Abstract Bearing fault diagnosis is of great significance for ensuring the safety of rotating electromechanical equipment. A deep learning network framework for diagnosing bearing faults under multiple load conditions is proposed to address the problems of extracting a single feature scale from bear...

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Main Authors: Zhao Dengfeng, Tian Chaoyang, Fu Zhijun, Zhong Yudong, Hou Junjian, He Wenbin
Format: Article
Language:English
Published: Nature Portfolio 2025-04-01
Series:Scientific Reports
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Online Access:https://doi.org/10.1038/s41598-025-96137-w
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author Zhao Dengfeng
Tian Chaoyang
Fu Zhijun
Zhong Yudong
Hou Junjian
He Wenbin
author_facet Zhao Dengfeng
Tian Chaoyang
Fu Zhijun
Zhong Yudong
Hou Junjian
He Wenbin
author_sort Zhao Dengfeng
collection DOAJ
description Abstract Bearing fault diagnosis is of great significance for ensuring the safety of rotating electromechanical equipment. A deep learning network framework for diagnosing bearing faults under multiple load conditions is proposed to address the problems of extracting a single feature scale from bearing vibration timing signals, inability to simultaneously utilize spatial and bidirectional time features, and difficulty in obtaining sufficient training data under multiple working conditions. The first and second convolutional layers of a convolutional neural network (CNN) are used to simultaneously extract the spatio-temporal features from the bearing vibration signal and fuse them to obtain multi-scale spatiotemporal features. Based on this, BiLSTM is further applied to extract the bi-directional temporal correlation features of the input sequence. By introducing an attention mechanism (AM) to assign greater weights to critical spatio-temporal features, a new multi-scale deep learning network which integrates CNN, BiLSTM, and AM (MSCNN-BiLSTM-AM) network is proposed to obtain key bearing state features and accurate fault diagnose results. To further improve the adaptability of the network to different load conditions, the parameters of pretrained MSCNN-BiLSTM-AM network are applied to initialize the new task model parameters. After that, the new task diagnostic network is trained and validated under new load conditions by freezing the parameters of CNN, BiLSTM and AM layer, and fine-tuning the parameters of the fully connected layer and output layer. The experiments verify the excellent performance of the proposed method, while effectively solving the challenges of model training and fault diagnosis when there are insufficient training samples under multiple working conditions.
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spelling doaj-art-a9d077f5f74a493383cc959367221d3c2025-08-20T02:17:53ZengNature PortfolioScientific Reports2045-23222025-04-0115111410.1038/s41598-025-96137-wMulti scale convolutional neural network combining BiLSTM and attention mechanism for bearing fault diagnosis under multiple working conditionsZhao Dengfeng0Tian Chaoyang1Fu Zhijun2Zhong Yudong3Hou Junjian4He Wenbin5Henan Provincial Key Laboratory of Intelligent Manufacturing of Mechanical Equipment, Mechanical and Electrical Engineering Institute, Zhengzhou University of Light IndustryHenan Provincial Key Laboratory of Intelligent Manufacturing of Mechanical Equipment, Mechanical and Electrical Engineering Institute, Zhengzhou University of Light IndustryHenan Provincial Key Laboratory of Intelligent Manufacturing of Mechanical Equipment, Mechanical and Electrical Engineering Institute, Zhengzhou University of Light IndustryHenan Provincial Key Laboratory of Intelligent Manufacturing of Mechanical Equipment, Mechanical and Electrical Engineering Institute, Zhengzhou University of Light IndustryHenan Provincial Key Laboratory of Intelligent Manufacturing of Mechanical Equipment, Mechanical and Electrical Engineering Institute, Zhengzhou University of Light IndustryHenan Provincial Key Laboratory of Intelligent Manufacturing of Mechanical Equipment, Mechanical and Electrical Engineering Institute, Zhengzhou University of Light IndustryAbstract Bearing fault diagnosis is of great significance for ensuring the safety of rotating electromechanical equipment. A deep learning network framework for diagnosing bearing faults under multiple load conditions is proposed to address the problems of extracting a single feature scale from bearing vibration timing signals, inability to simultaneously utilize spatial and bidirectional time features, and difficulty in obtaining sufficient training data under multiple working conditions. The first and second convolutional layers of a convolutional neural network (CNN) are used to simultaneously extract the spatio-temporal features from the bearing vibration signal and fuse them to obtain multi-scale spatiotemporal features. Based on this, BiLSTM is further applied to extract the bi-directional temporal correlation features of the input sequence. By introducing an attention mechanism (AM) to assign greater weights to critical spatio-temporal features, a new multi-scale deep learning network which integrates CNN, BiLSTM, and AM (MSCNN-BiLSTM-AM) network is proposed to obtain key bearing state features and accurate fault diagnose results. To further improve the adaptability of the network to different load conditions, the parameters of pretrained MSCNN-BiLSTM-AM network are applied to initialize the new task model parameters. After that, the new task diagnostic network is trained and validated under new load conditions by freezing the parameters of CNN, BiLSTM and AM layer, and fine-tuning the parameters of the fully connected layer and output layer. The experiments verify the excellent performance of the proposed method, while effectively solving the challenges of model training and fault diagnosis when there are insufficient training samples under multiple working conditions.https://doi.org/10.1038/s41598-025-96137-wBearingsFault diagnosisCNNBiLSTMAMTransfer learning
spellingShingle Zhao Dengfeng
Tian Chaoyang
Fu Zhijun
Zhong Yudong
Hou Junjian
He Wenbin
Multi scale convolutional neural network combining BiLSTM and attention mechanism for bearing fault diagnosis under multiple working conditions
Scientific Reports
Bearings
Fault diagnosis
CNN
BiLSTM
AM
Transfer learning
title Multi scale convolutional neural network combining BiLSTM and attention mechanism for bearing fault diagnosis under multiple working conditions
title_full Multi scale convolutional neural network combining BiLSTM and attention mechanism for bearing fault diagnosis under multiple working conditions
title_fullStr Multi scale convolutional neural network combining BiLSTM and attention mechanism for bearing fault diagnosis under multiple working conditions
title_full_unstemmed Multi scale convolutional neural network combining BiLSTM and attention mechanism for bearing fault diagnosis under multiple working conditions
title_short Multi scale convolutional neural network combining BiLSTM and attention mechanism for bearing fault diagnosis under multiple working conditions
title_sort multi scale convolutional neural network combining bilstm and attention mechanism for bearing fault diagnosis under multiple working conditions
topic Bearings
Fault diagnosis
CNN
BiLSTM
AM
Transfer learning
url https://doi.org/10.1038/s41598-025-96137-w
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