STUDI COMPUTATIONAL FLUID DYNAMICS (CFD) UNTUK MENDIAGNOSA KEGAGALAN POMPA INJEKSI AIR
Multistage centrifugal pumps are the critical equipment in the water injection system in oil and gas processing facilities but often fail due to abrasive and corrosive fluids. This research utilized the Computational Fluid Dynamics (CFD) approach to analyze the effect of sand particle size, produced...
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University of Brawijaya
2025-06-01
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| Series: | Rekayasa Mesin |
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| Online Access: | https://rekayasamesin.ub.ac.id/index.php/rm/article/view/2131 |
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| author | Adam Aliyya Machfud Reka Adiyasa Cahyapala Ardhi Febrian Nurrahman |
| author_facet | Adam Aliyya Machfud Reka Adiyasa Cahyapala Ardhi Febrian Nurrahman |
| author_sort | Adam Aliyya Machfud |
| collection | DOAJ |
| description | Multistage centrifugal pumps are the critical equipment in the water injection system in oil and gas processing facilities but often fail due to abrasive and corrosive fluids. This research utilized the Computational Fluid Dynamics (CFD) approach to analyze the effect of sand particle size, produced water characteristics, and cavitation on the performance of three-stages API 610 BB3 water injection pumps. CFD simulations were performed by varying the sand particle size (10 μm, 100 μm, 100 μm) and produced water characteristics from three locations. The standard k-ε turbulence model and the Eulerian granular flow approach were utilized to model the multiphase flow. The results showed a decrease in pump efficiency of up to 10.39% dan head of up to 19.08% in 1000 μm particles. Analysis of the corrosion rate based on water characteristics showed the highest value of 0.198 mm/year at the location with the highest chloride content and conductivity. Cavitation zones were identified around the leading edge of the impeller at each stage. This study provides an in-depth understanding of the failure mechanisms of the water injection pumps. It can form the basis for developing effective mitigation strategies, such as design improvement, material selection and overhaul program. |
| format | Article |
| id | doaj-art-a98097edbca44df2b75e4f8e6b2f3111 |
| institution | DOAJ |
| issn | 2338-1663 2477-6041 |
| language | English |
| publishDate | 2025-06-01 |
| publisher | University of Brawijaya |
| record_format | Article |
| series | Rekayasa Mesin |
| spelling | doaj-art-a98097edbca44df2b75e4f8e6b2f31112025-08-20T03:11:14ZengUniversity of BrawijayaRekayasa Mesin2338-16632477-60412025-06-0116150752010.21776/jrm.v16i1.21311842STUDI COMPUTATIONAL FLUID DYNAMICS (CFD) UNTUK MENDIAGNOSA KEGAGALAN POMPA INJEKSI AIRAdam Aliyya Machfud0Reka Adiyasa Cahyapala1Ardhi Febrian Nurrahman2Operation Surface Facilities, Pertamina Hulu Rokan, Kota Pekanbaru, Riau, INDONESIADepartemen Teknik Mesin, Universitas Diponegoro, Semarang, Central Java, INDONESIAOperation Surface Facilities, Pertamina Hulu Rokan, Kota Pekanbaru, Riau, INDONESIAMultistage centrifugal pumps are the critical equipment in the water injection system in oil and gas processing facilities but often fail due to abrasive and corrosive fluids. This research utilized the Computational Fluid Dynamics (CFD) approach to analyze the effect of sand particle size, produced water characteristics, and cavitation on the performance of three-stages API 610 BB3 water injection pumps. CFD simulations were performed by varying the sand particle size (10 μm, 100 μm, 100 μm) and produced water characteristics from three locations. The standard k-ε turbulence model and the Eulerian granular flow approach were utilized to model the multiphase flow. The results showed a decrease in pump efficiency of up to 10.39% dan head of up to 19.08% in 1000 μm particles. Analysis of the corrosion rate based on water characteristics showed the highest value of 0.198 mm/year at the location with the highest chloride content and conductivity. Cavitation zones were identified around the leading edge of the impeller at each stage. This study provides an in-depth understanding of the failure mechanisms of the water injection pumps. It can form the basis for developing effective mitigation strategies, such as design improvement, material selection and overhaul program.https://rekayasamesin.ub.ac.id/index.php/rm/article/view/2131cfd (computational fluid dynamic)corrosiveabrasive |
| spellingShingle | Adam Aliyya Machfud Reka Adiyasa Cahyapala Ardhi Febrian Nurrahman STUDI COMPUTATIONAL FLUID DYNAMICS (CFD) UNTUK MENDIAGNOSA KEGAGALAN POMPA INJEKSI AIR Rekayasa Mesin cfd (computational fluid dynamic) corrosive abrasive |
| title | STUDI COMPUTATIONAL FLUID DYNAMICS (CFD) UNTUK MENDIAGNOSA KEGAGALAN POMPA INJEKSI AIR |
| title_full | STUDI COMPUTATIONAL FLUID DYNAMICS (CFD) UNTUK MENDIAGNOSA KEGAGALAN POMPA INJEKSI AIR |
| title_fullStr | STUDI COMPUTATIONAL FLUID DYNAMICS (CFD) UNTUK MENDIAGNOSA KEGAGALAN POMPA INJEKSI AIR |
| title_full_unstemmed | STUDI COMPUTATIONAL FLUID DYNAMICS (CFD) UNTUK MENDIAGNOSA KEGAGALAN POMPA INJEKSI AIR |
| title_short | STUDI COMPUTATIONAL FLUID DYNAMICS (CFD) UNTUK MENDIAGNOSA KEGAGALAN POMPA INJEKSI AIR |
| title_sort | studi computational fluid dynamics cfd untuk mendiagnosa kegagalan pompa injeksi air |
| topic | cfd (computational fluid dynamic) corrosive abrasive |
| url | https://rekayasamesin.ub.ac.id/index.php/rm/article/view/2131 |
| work_keys_str_mv | AT adamaliyyamachfud studicomputationalfluiddynamicscfduntukmendiagnosakegagalanpompainjeksiair AT rekaadiyasacahyapala studicomputationalfluiddynamicscfduntukmendiagnosakegagalanpompainjeksiair AT ardhifebriannurrahman studicomputationalfluiddynamicscfduntukmendiagnosakegagalanpompainjeksiair |