Intelligent UAV health monitoring: Detecting propeller and structural faults with MEMS-based vibration
In recent years, with the increasing prevalence of Unmanned Aerial Vehicles (UAVs), numerous studies have been published on mechanical fault detection and safety. However, most of these studies fail to adequately consider real environmental conditions and the behaviour of UAVs at different speed lev...
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Elsevier
2025-09-01
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| Series: | Engineering Science and Technology, an International Journal |
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| Online Access: | http://www.sciencedirect.com/science/article/pii/S2215098625001855 |
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| author | Temel Sonmezocak |
| author_facet | Temel Sonmezocak |
| author_sort | Temel Sonmezocak |
| collection | DOAJ |
| description | In recent years, with the increasing prevalence of Unmanned Aerial Vehicles (UAVs), numerous studies have been published on mechanical fault detection and safety. However, most of these studies fail to adequately consider real environmental conditions and the behaviour of UAVs at different speed levels both in the air and on the ground. Furthermore, most of these studies are limited solely to propeller damage. Early detection of mechanical faults in UAV systems, including propeller damage, loosening of rotor screws, and UAV carrier arm screws, is crucial for system safety and operational efficiency. In this study, two cost-effective Microelectromechanical System (MEMS)-based models are proposed to effectively detect propeller damage, as well as rotor and carrier arm screw looseness, under real-world environmental conditions and at different rotor rotation speeds. These models are designed to perform fault detection both before and during flight based on the vibration data of a multirotor UAV. To achieve this, vibration signals were analysed using Fast Fourier Transform (FFT) to identify the operational frequency regions under both fault-free and faulty conditions. Additionally, eight different amplitude-frequency features within the significant frequency bands of the signals were examined and compared across different rotor speeds. For fault detection, the performance of Support Vector Machine (SVM), K-Nearest Neighbour (KNN), Decision Tree (DT), and Neural Network (NN) algorithms was evaluated. The model achieved a maximum accuracy of 99.40 % in detecting the severity of propeller damage. Furthermore, the study also investigated loosening conditions in the propeller rotor and UAV carrier arm screws, demonstrating that, in combination with propeller faults, other mechanical loosening problems can be detected with a maximum accuracy of 95.86 %, highlighting the superior performance of the proposed approach. |
| format | Article |
| id | doaj-art-a97787d36b2a45e3b242eb29243c2c98 |
| institution | Kabale University |
| issn | 2215-0986 |
| language | English |
| publishDate | 2025-09-01 |
| publisher | Elsevier |
| record_format | Article |
| series | Engineering Science and Technology, an International Journal |
| spelling | doaj-art-a97787d36b2a45e3b242eb29243c2c982025-08-20T03:56:41ZengElsevierEngineering Science and Technology, an International Journal2215-09862025-09-016910213010.1016/j.jestch.2025.102130Intelligent UAV health monitoring: Detecting propeller and structural faults with MEMS-based vibrationTemel Sonmezocak0Dogus University, Department of Electric & Electronics Engineering, Istanbul 34775, TurkeyIn recent years, with the increasing prevalence of Unmanned Aerial Vehicles (UAVs), numerous studies have been published on mechanical fault detection and safety. However, most of these studies fail to adequately consider real environmental conditions and the behaviour of UAVs at different speed levels both in the air and on the ground. Furthermore, most of these studies are limited solely to propeller damage. Early detection of mechanical faults in UAV systems, including propeller damage, loosening of rotor screws, and UAV carrier arm screws, is crucial for system safety and operational efficiency. In this study, two cost-effective Microelectromechanical System (MEMS)-based models are proposed to effectively detect propeller damage, as well as rotor and carrier arm screw looseness, under real-world environmental conditions and at different rotor rotation speeds. These models are designed to perform fault detection both before and during flight based on the vibration data of a multirotor UAV. To achieve this, vibration signals were analysed using Fast Fourier Transform (FFT) to identify the operational frequency regions under both fault-free and faulty conditions. Additionally, eight different amplitude-frequency features within the significant frequency bands of the signals were examined and compared across different rotor speeds. For fault detection, the performance of Support Vector Machine (SVM), K-Nearest Neighbour (KNN), Decision Tree (DT), and Neural Network (NN) algorithms was evaluated. The model achieved a maximum accuracy of 99.40 % in detecting the severity of propeller damage. Furthermore, the study also investigated loosening conditions in the propeller rotor and UAV carrier arm screws, demonstrating that, in combination with propeller faults, other mechanical loosening problems can be detected with a maximum accuracy of 95.86 %, highlighting the superior performance of the proposed approach.http://www.sciencedirect.com/science/article/pii/S2215098625001855Unmanned aerial vehiclesFault detectionMicro-electromechanic systemsVibration signalsArtificial intelligence |
| spellingShingle | Temel Sonmezocak Intelligent UAV health monitoring: Detecting propeller and structural faults with MEMS-based vibration Engineering Science and Technology, an International Journal Unmanned aerial vehicles Fault detection Micro-electromechanic systems Vibration signals Artificial intelligence |
| title | Intelligent UAV health monitoring: Detecting propeller and structural faults with MEMS-based vibration |
| title_full | Intelligent UAV health monitoring: Detecting propeller and structural faults with MEMS-based vibration |
| title_fullStr | Intelligent UAV health monitoring: Detecting propeller and structural faults with MEMS-based vibration |
| title_full_unstemmed | Intelligent UAV health monitoring: Detecting propeller and structural faults with MEMS-based vibration |
| title_short | Intelligent UAV health monitoring: Detecting propeller and structural faults with MEMS-based vibration |
| title_sort | intelligent uav health monitoring detecting propeller and structural faults with mems based vibration |
| topic | Unmanned aerial vehicles Fault detection Micro-electromechanic systems Vibration signals Artificial intelligence |
| url | http://www.sciencedirect.com/science/article/pii/S2215098625001855 |
| work_keys_str_mv | AT temelsonmezocak intelligentuavhealthmonitoringdetectingpropellerandstructuralfaultswithmemsbasedvibration |