Toxicity reduction in continuous, high productivity ethanol fermentation by Parageobacillus thermoglucosidasius using in situ microbubble gas stripping
Abstract Ethanol concentrations above 4% (v/v) are required for economic bioethanol production due to the cost of recovery from dilute solutions. Although thermophilic bacteria have many potential advantages over Saccharomyces cerevisiae as process organisms for second generation bioethanol producti...
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BMC
2025-06-01
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| Series: | Microbial Cell Factories |
| Online Access: | https://doi.org/10.1186/s12934-025-02754-5 |
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| author | Christopher Ibenegbu William B. Zimmerman Michael Hines Pratik D. Desai H. C. Hemaka Bandulasena David J. Leak |
| author_facet | Christopher Ibenegbu William B. Zimmerman Michael Hines Pratik D. Desai H. C. Hemaka Bandulasena David J. Leak |
| author_sort | Christopher Ibenegbu |
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| description | Abstract Ethanol concentrations above 4% (v/v) are required for economic bioethanol production due to the cost of recovery from dilute solutions. Although thermophilic bacteria have many potential advantages over Saccharomyces cerevisiae as process organisms for second generation bioethanol production, they are known to be less tolerant to ethanol, typically to concentrations less than 4% (v/v). To address this issue we have investigated the application of in situ gas-stripping of ethanol using microbubbles to increase the surface area per unit volume of gas, using fed-batch and continuous cultures of the engineered ethanologenic thermophile Parageobacillus thermoglucosidasius TM242. By using microbubbles generated at room temperature using a Desai-Zimmerman Fluid Oscillator, we initially operated a mixed batch and fed-batch fermentation, followed by a continuous fermentation and finally a chemostat fermentation, under conditions which would have generated in excess of 4% (v/v) ethanol. In all cases, gas stripping maintained the actual dissolved ethanol concentration below, or close to toxic levels. As the focus of this study was on demonstrating the efficiency of in situ microbubble gas stripping, to simplify the operation the latter two processes involved a combination of produced and supplemented ethanol, with the chemostat culture producing a nominal maximum 7.1% v/v based on glucose used (5.1–5.3% (v/v) based on ethanol recovered). This offers a practical way to produce second generation bio-ethanol from thermophiles. |
| format | Article |
| id | doaj-art-a92abc3642d84549bf23873e28b8ed2c |
| institution | Kabale University |
| issn | 1475-2859 |
| language | English |
| publishDate | 2025-06-01 |
| publisher | BMC |
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| series | Microbial Cell Factories |
| spelling | doaj-art-a92abc3642d84549bf23873e28b8ed2c2025-08-20T03:47:17ZengBMCMicrobial Cell Factories1475-28592025-06-0124111410.1186/s12934-025-02754-5Toxicity reduction in continuous, high productivity ethanol fermentation by Parageobacillus thermoglucosidasius using in situ microbubble gas strippingChristopher Ibenegbu0William B. Zimmerman1Michael Hines2Pratik D. Desai3H. C. Hemaka Bandulasena4David J. Leak5Department of Life Sciences, University of BathDepartment of Chemical and Biological Engineering, University of SheffieldPerlemax Ltd, Kroto Innovation CentrePerlemax Ltd, Kroto Innovation CentreDepartment of Chemical Engineering, University of LoughboroughDepartment of Life Sciences, University of BathAbstract Ethanol concentrations above 4% (v/v) are required for economic bioethanol production due to the cost of recovery from dilute solutions. Although thermophilic bacteria have many potential advantages over Saccharomyces cerevisiae as process organisms for second generation bioethanol production, they are known to be less tolerant to ethanol, typically to concentrations less than 4% (v/v). To address this issue we have investigated the application of in situ gas-stripping of ethanol using microbubbles to increase the surface area per unit volume of gas, using fed-batch and continuous cultures of the engineered ethanologenic thermophile Parageobacillus thermoglucosidasius TM242. By using microbubbles generated at room temperature using a Desai-Zimmerman Fluid Oscillator, we initially operated a mixed batch and fed-batch fermentation, followed by a continuous fermentation and finally a chemostat fermentation, under conditions which would have generated in excess of 4% (v/v) ethanol. In all cases, gas stripping maintained the actual dissolved ethanol concentration below, or close to toxic levels. As the focus of this study was on demonstrating the efficiency of in situ microbubble gas stripping, to simplify the operation the latter two processes involved a combination of produced and supplemented ethanol, with the chemostat culture producing a nominal maximum 7.1% v/v based on glucose used (5.1–5.3% (v/v) based on ethanol recovered). This offers a practical way to produce second generation bio-ethanol from thermophiles.https://doi.org/10.1186/s12934-025-02754-5 |
| spellingShingle | Christopher Ibenegbu William B. Zimmerman Michael Hines Pratik D. Desai H. C. Hemaka Bandulasena David J. Leak Toxicity reduction in continuous, high productivity ethanol fermentation by Parageobacillus thermoglucosidasius using in situ microbubble gas stripping Microbial Cell Factories |
| title | Toxicity reduction in continuous, high productivity ethanol fermentation by Parageobacillus thermoglucosidasius using in situ microbubble gas stripping |
| title_full | Toxicity reduction in continuous, high productivity ethanol fermentation by Parageobacillus thermoglucosidasius using in situ microbubble gas stripping |
| title_fullStr | Toxicity reduction in continuous, high productivity ethanol fermentation by Parageobacillus thermoglucosidasius using in situ microbubble gas stripping |
| title_full_unstemmed | Toxicity reduction in continuous, high productivity ethanol fermentation by Parageobacillus thermoglucosidasius using in situ microbubble gas stripping |
| title_short | Toxicity reduction in continuous, high productivity ethanol fermentation by Parageobacillus thermoglucosidasius using in situ microbubble gas stripping |
| title_sort | toxicity reduction in continuous high productivity ethanol fermentation by parageobacillus thermoglucosidasius using in situ microbubble gas stripping |
| url | https://doi.org/10.1186/s12934-025-02754-5 |
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