Utilization of Ultrasonication as a Method of Reducing Organic and Inorganic Contamination in Post‐Consumer Plastic Film Waste

Abstract Post‐consumer plastic film waste often carries organic and inorganic contaminants that challenge recycling processes and affect the quality of recycled products. An effective contaminant removal procedure through washing such single‐used plastic films (SUPFs) can address environmental and w...

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Main Authors: Victor S. Cecon, Mita Munshi, Shahnaz Mukta, Keith L. Vorst, Greg W. Curtzwiler
Format: Article
Language:English
Published: Wiley-VCH 2025-05-01
Series:Macromolecular Materials and Engineering
Subjects:
Online Access:https://doi.org/10.1002/mame.202400310
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author Victor S. Cecon
Mita Munshi
Shahnaz Mukta
Keith L. Vorst
Greg W. Curtzwiler
author_facet Victor S. Cecon
Mita Munshi
Shahnaz Mukta
Keith L. Vorst
Greg W. Curtzwiler
author_sort Victor S. Cecon
collection DOAJ
description Abstract Post‐consumer plastic film waste often carries organic and inorganic contaminants that challenge recycling processes and affect the quality of recycled products. An effective contaminant removal procedure through washing such single‐used plastic films (SUPFs) can address environmental and waste management concerns. This study compares the efficiency of different washing techniques in reducing SUPF contamination. To evaluate the efficacy of each washing technique, film samples collected from material recovery facilities are individually exposed to friction, ultrasonic‐assisted, and a combination of both washes. Thermal analysis indicates that the polymers' melting temperature, crystallization temperature, and crystallinity remain unaffected by the washing methods, demonstrating method aptness. Confocal laser scanning microscope images show that washing results in a cleaner sample surface. 91% ash reduction during the combined wash treatment indicates a high method efficiency compared to the individual friction and ultrasonic wash procedures. This is further validated by reducing characteristic contaminant IR bands (3600–3000, 1750–1600, and 1100–1000 cm−1). Elements of concern such as Cd, Cr, Hg, and Pb in SUPFs after each washing technique applied conform with regulations (<100 ppm) for packaging products. This research shows the novel ultrasonic washing reduces more contamination than friction with shorter wash times and no surfactants.
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publishDate 2025-05-01
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series Macromolecular Materials and Engineering
spelling doaj-art-a925a35542ea4c82b9633e790d67fe372025-08-20T03:10:28ZengWiley-VCHMacromolecular Materials and Engineering1438-74921439-20542025-05-013105n/an/a10.1002/mame.202400310Utilization of Ultrasonication as a Method of Reducing Organic and Inorganic Contamination in Post‐Consumer Plastic Film WasteVictor S. Cecon0Mita Munshi1Shahnaz Mukta2Keith L. Vorst3Greg W. Curtzwiler4Polymer and Food Protection Consortium Iowa State University 536 Farmhouse Lane Ames IA 50010 USAPolymer and Food Protection Consortium Iowa State University 536 Farmhouse Lane Ames IA 50010 USAPolymer and Food Protection Consortium Iowa State University 536 Farmhouse Lane Ames IA 50010 USAPolymer and Food Protection Consortium Iowa State University 536 Farmhouse Lane Ames IA 50010 USAPolymer and Food Protection Consortium Iowa State University 536 Farmhouse Lane Ames IA 50010 USAAbstract Post‐consumer plastic film waste often carries organic and inorganic contaminants that challenge recycling processes and affect the quality of recycled products. An effective contaminant removal procedure through washing such single‐used plastic films (SUPFs) can address environmental and waste management concerns. This study compares the efficiency of different washing techniques in reducing SUPF contamination. To evaluate the efficacy of each washing technique, film samples collected from material recovery facilities are individually exposed to friction, ultrasonic‐assisted, and a combination of both washes. Thermal analysis indicates that the polymers' melting temperature, crystallization temperature, and crystallinity remain unaffected by the washing methods, demonstrating method aptness. Confocal laser scanning microscope images show that washing results in a cleaner sample surface. 91% ash reduction during the combined wash treatment indicates a high method efficiency compared to the individual friction and ultrasonic wash procedures. This is further validated by reducing characteristic contaminant IR bands (3600–3000, 1750–1600, and 1100–1000 cm−1). Elements of concern such as Cd, Cr, Hg, and Pb in SUPFs after each washing technique applied conform with regulations (<100 ppm) for packaging products. This research shows the novel ultrasonic washing reduces more contamination than friction with shorter wash times and no surfactants.https://doi.org/10.1002/mame.202400310organic and inorganic contaminantspost‐consumer plastic filmspolyethylenepolymer recyclingwashing techniques
spellingShingle Victor S. Cecon
Mita Munshi
Shahnaz Mukta
Keith L. Vorst
Greg W. Curtzwiler
Utilization of Ultrasonication as a Method of Reducing Organic and Inorganic Contamination in Post‐Consumer Plastic Film Waste
Macromolecular Materials and Engineering
organic and inorganic contaminants
post‐consumer plastic films
polyethylene
polymer recycling
washing techniques
title Utilization of Ultrasonication as a Method of Reducing Organic and Inorganic Contamination in Post‐Consumer Plastic Film Waste
title_full Utilization of Ultrasonication as a Method of Reducing Organic and Inorganic Contamination in Post‐Consumer Plastic Film Waste
title_fullStr Utilization of Ultrasonication as a Method of Reducing Organic and Inorganic Contamination in Post‐Consumer Plastic Film Waste
title_full_unstemmed Utilization of Ultrasonication as a Method of Reducing Organic and Inorganic Contamination in Post‐Consumer Plastic Film Waste
title_short Utilization of Ultrasonication as a Method of Reducing Organic and Inorganic Contamination in Post‐Consumer Plastic Film Waste
title_sort utilization of ultrasonication as a method of reducing organic and inorganic contamination in post consumer plastic film waste
topic organic and inorganic contaminants
post‐consumer plastic films
polyethylene
polymer recycling
washing techniques
url https://doi.org/10.1002/mame.202400310
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AT mitamunshi utilizationofultrasonicationasamethodofreducingorganicandinorganiccontaminationinpostconsumerplasticfilmwaste
AT shahnazmukta utilizationofultrasonicationasamethodofreducingorganicandinorganiccontaminationinpostconsumerplasticfilmwaste
AT keithlvorst utilizationofultrasonicationasamethodofreducingorganicandinorganiccontaminationinpostconsumerplasticfilmwaste
AT gregwcurtzwiler utilizationofultrasonicationasamethodofreducingorganicandinorganiccontaminationinpostconsumerplasticfilmwaste