Modeling and Testing of 3D Wound Core Loss of Amorphous Alloy Transformer for Photovoltaic Inverter

The harmonic content of transformers used in the field of new energy is significantly higher than that of conventional transformers, leading to an abnormal increase in transformer loss during operation. Therefore, the loss characteristics of amorphous alloy transformers are investigated in this pape...

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Main Authors: Peng Chen, Jianwei Han, Xinglong Yao, Xiaohui Wang, Yunfei Yan, Zhe Zhao, Lisong Zhang, Zhanyang Yu, Hao Li
Format: Article
Language:English
Published: MDPI AG 2025-05-01
Series:Energies
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Online Access:https://www.mdpi.com/1996-1073/18/11/2698
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author Peng Chen
Jianwei Han
Xinglong Yao
Xiaohui Wang
Yunfei Yan
Zhe Zhao
Lisong Zhang
Zhanyang Yu
Hao Li
author_facet Peng Chen
Jianwei Han
Xinglong Yao
Xiaohui Wang
Yunfei Yan
Zhe Zhao
Lisong Zhang
Zhanyang Yu
Hao Li
author_sort Peng Chen
collection DOAJ
description The harmonic content of transformers used in the field of new energy is significantly higher than that of conventional transformers, leading to an abnormal increase in transformer loss during operation. Therefore, the loss characteristics of amorphous alloy transformers are investigated in this paper. First, a measurement platform for the magnetic property of transformer cores under sinusoidal excitation is developed. The magnetization characteristics, loss characteristics and loss composition of the amorphous alloy core under sinusoidal excitation are measured and analyzed. On this basis, the traditional Steinmetz loss calculation formula is modified, and the loss calculation formula is further refined by improving its coefficients to accommodate various frequencies. Secondly, using a field-circuit coupling method, a 3D model of the transformer core is established by finite element simulation. The magnetic flux distribution and core losses are computed under both sinusoidal excitation and non-sinusoidal excitation. Finally, the impact of core rotation magnetization on the magnetic flux density is considered, and experimental errors are minimized by applying an empirical formula. The numerical model validity and accuracy are verified by comparing the simulation results with experimental data.
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id doaj-art-a6a93a93d81d4b6cb477dcafd0b3f679
institution Kabale University
issn 1996-1073
language English
publishDate 2025-05-01
publisher MDPI AG
record_format Article
series Energies
spelling doaj-art-a6a93a93d81d4b6cb477dcafd0b3f6792025-08-20T03:46:48ZengMDPI AGEnergies1996-10732025-05-011811269810.3390/en18112698Modeling and Testing of 3D Wound Core Loss of Amorphous Alloy Transformer for Photovoltaic InverterPeng Chen0Jianwei Han1Xinglong Yao2Xiaohui Wang3Yunfei Yan4Zhe Zhao5Lisong Zhang6Zhanyang Yu7Hao Li8Longyuan New Energy Co., Ltd., Yantai 265400, ChinaLongyuan New Energy Co., Ltd., Yantai 265400, ChinaLongyuan New Energy Co., Ltd., Yantai 265400, ChinaXi’an Thermal Power Research Institute Co., Ltd., Xi’an 710054, ChinaXi’an Thermal Power Research Institute Co., Ltd., Xi’an 710054, ChinaLongyuan New Energy Co., Ltd., Yantai 265400, ChinaXi’an Thermal Power Research Institute Co., Ltd., Xi’an 710054, ChinaSchool of Electrical Engineering, Shenyang University of Technology, Shenyang 110870, ChinaSchool of Electrical Engineering, Shenyang University of Technology, Shenyang 110870, ChinaThe harmonic content of transformers used in the field of new energy is significantly higher than that of conventional transformers, leading to an abnormal increase in transformer loss during operation. Therefore, the loss characteristics of amorphous alloy transformers are investigated in this paper. First, a measurement platform for the magnetic property of transformer cores under sinusoidal excitation is developed. The magnetization characteristics, loss characteristics and loss composition of the amorphous alloy core under sinusoidal excitation are measured and analyzed. On this basis, the traditional Steinmetz loss calculation formula is modified, and the loss calculation formula is further refined by improving its coefficients to accommodate various frequencies. Secondly, using a field-circuit coupling method, a 3D model of the transformer core is established by finite element simulation. The magnetic flux distribution and core losses are computed under both sinusoidal excitation and non-sinusoidal excitation. Finally, the impact of core rotation magnetization on the magnetic flux density is considered, and experimental errors are minimized by applying an empirical formula. The numerical model validity and accuracy are verified by comparing the simulation results with experimental data.https://www.mdpi.com/1996-1073/18/11/2698transformeramorphous alloycore lossmagnetic propertyfinite element simulation
spellingShingle Peng Chen
Jianwei Han
Xinglong Yao
Xiaohui Wang
Yunfei Yan
Zhe Zhao
Lisong Zhang
Zhanyang Yu
Hao Li
Modeling and Testing of 3D Wound Core Loss of Amorphous Alloy Transformer for Photovoltaic Inverter
Energies
transformer
amorphous alloy
core loss
magnetic property
finite element simulation
title Modeling and Testing of 3D Wound Core Loss of Amorphous Alloy Transformer for Photovoltaic Inverter
title_full Modeling and Testing of 3D Wound Core Loss of Amorphous Alloy Transformer for Photovoltaic Inverter
title_fullStr Modeling and Testing of 3D Wound Core Loss of Amorphous Alloy Transformer for Photovoltaic Inverter
title_full_unstemmed Modeling and Testing of 3D Wound Core Loss of Amorphous Alloy Transformer for Photovoltaic Inverter
title_short Modeling and Testing of 3D Wound Core Loss of Amorphous Alloy Transformer for Photovoltaic Inverter
title_sort modeling and testing of 3d wound core loss of amorphous alloy transformer for photovoltaic inverter
topic transformer
amorphous alloy
core loss
magnetic property
finite element simulation
url https://www.mdpi.com/1996-1073/18/11/2698
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