Efficient Synthesis of <i>cis</i>,<i>cis</i>-Muconic Acid by Catechol Oxidation of Ozone in the Presence of a Base

Muconic acid, a crucial precursor in synthesizing materials like PET bottles and nylon, is pivotal for the anticipated growth in the textiles and plastics industries. This study presents a novel chemical synthesis route for <i>cis</i>,<i>cis</i>-muconic acid (ccMA) using cate...

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Main Authors: Kohtaro Katayama, Hiroki Hotta, Yoshio Tsujino
Format: Article
Language:English
Published: MDPI AG 2025-01-01
Series:Molecules
Subjects:
Online Access:https://www.mdpi.com/1420-3049/30/1/201
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author Kohtaro Katayama
Hiroki Hotta
Yoshio Tsujino
author_facet Kohtaro Katayama
Hiroki Hotta
Yoshio Tsujino
author_sort Kohtaro Katayama
collection DOAJ
description Muconic acid, a crucial precursor in synthesizing materials like PET bottles and nylon, is pivotal for the anticipated growth in the textiles and plastics industries. This study presents a novel chemical synthesis route for <i>cis</i>,<i>cis</i>-muconic acid (ccMA) using catechol. Biochemical methods face scale-up challenges due to microorganism sensitivity and complex extraction processes, while chemical methods involve environmentally harmful substances and have low yields. Our research introduces a method that enhances ccMA yield to 56% by employing ozonation in the presence of an alkali, significantly simplifying the synthesis process. This one-step synthesis reduces reagent use and labor, aligns with green chemistry principles, and avoids using toxic chemicals. The methodology, involving the low-temperature ozonation of catechol with base addition, reduces ccMA degradation and improves yield, as confirmed by an HPLC analysis and replicated experiments. This promising approach could lead to sustainable industrial synthesis of muconic acid derivatives. Further investigations will focus on refining this method for larger-scale applications and testing its economic viability, aiming to optimize conditions for maximum efficiency and yield.
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spelling doaj-art-a669a4ac0dc941339a0072ac621bf3b72025-01-10T13:19:12ZengMDPI AGMolecules1420-30492025-01-0130120110.3390/molecules30010201Efficient Synthesis of <i>cis</i>,<i>cis</i>-Muconic Acid by Catechol Oxidation of Ozone in the Presence of a BaseKohtaro Katayama0Hiroki Hotta1Yoshio Tsujino2Graduate School of Maritime Sciences, Kobe University, 5-1-1 Fukae-minami, Kobe 658-0022, Hyogo, JapanGraduate School of Maritime Sciences, Kobe University, 5-1-1 Fukae-minami, Kobe 658-0022, Hyogo, JapanGraduate School of Science, Technology and Innovation, Kobe University, 1-1, Rokkodai, Kobe 657-0013, Hyogo, JapanMuconic acid, a crucial precursor in synthesizing materials like PET bottles and nylon, is pivotal for the anticipated growth in the textiles and plastics industries. This study presents a novel chemical synthesis route for <i>cis</i>,<i>cis</i>-muconic acid (ccMA) using catechol. Biochemical methods face scale-up challenges due to microorganism sensitivity and complex extraction processes, while chemical methods involve environmentally harmful substances and have low yields. Our research introduces a method that enhances ccMA yield to 56% by employing ozonation in the presence of an alkali, significantly simplifying the synthesis process. This one-step synthesis reduces reagent use and labor, aligns with green chemistry principles, and avoids using toxic chemicals. The methodology, involving the low-temperature ozonation of catechol with base addition, reduces ccMA degradation and improves yield, as confirmed by an HPLC analysis and replicated experiments. This promising approach could lead to sustainable industrial synthesis of muconic acid derivatives. Further investigations will focus on refining this method for larger-scale applications and testing its economic viability, aiming to optimize conditions for maximum efficiency and yield.https://www.mdpi.com/1420-3049/30/1/201<i>cis</i>,<i>cis</i>-muconic acidozonolysisgreen chemistrycatecholsynthesis efficiency
spellingShingle Kohtaro Katayama
Hiroki Hotta
Yoshio Tsujino
Efficient Synthesis of <i>cis</i>,<i>cis</i>-Muconic Acid by Catechol Oxidation of Ozone in the Presence of a Base
Molecules
<i>cis</i>,<i>cis</i>-muconic acid
ozonolysis
green chemistry
catechol
synthesis efficiency
title Efficient Synthesis of <i>cis</i>,<i>cis</i>-Muconic Acid by Catechol Oxidation of Ozone in the Presence of a Base
title_full Efficient Synthesis of <i>cis</i>,<i>cis</i>-Muconic Acid by Catechol Oxidation of Ozone in the Presence of a Base
title_fullStr Efficient Synthesis of <i>cis</i>,<i>cis</i>-Muconic Acid by Catechol Oxidation of Ozone in the Presence of a Base
title_full_unstemmed Efficient Synthesis of <i>cis</i>,<i>cis</i>-Muconic Acid by Catechol Oxidation of Ozone in the Presence of a Base
title_short Efficient Synthesis of <i>cis</i>,<i>cis</i>-Muconic Acid by Catechol Oxidation of Ozone in the Presence of a Base
title_sort efficient synthesis of i cis i i cis i muconic acid by catechol oxidation of ozone in the presence of a base
topic <i>cis</i>,<i>cis</i>-muconic acid
ozonolysis
green chemistry
catechol
synthesis efficiency
url https://www.mdpi.com/1420-3049/30/1/201
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AT hirokihotta efficientsynthesisoficisiicisimuconicacidbycatecholoxidationofozoneinthepresenceofabase
AT yoshiotsujino efficientsynthesisoficisiicisimuconicacidbycatecholoxidationofozoneinthepresenceofabase