Friction and Wear Properties of AgCuNi Alloy/Au-Electroplated Layer Sliding Electrical Contact Material

Understanding the tribological properties of alloy-based sliding electrical contacts is crucial for both fundamental research and practical applications. Here, to explore the friction, wear, and contact resistance of a AgCuNi alloy/Au-electroplated layer during sliding, a ball-on-disk tribometer was...

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Main Authors: Hongjian Wu, Yanan Zhang, Hui Cao, Han Li, Qingjian Jia, Ming Ma
Format: Article
Language:English
Published: MDPI AG 2024-12-01
Series:Lubricants
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Online Access:https://www.mdpi.com/2075-4442/12/12/450
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author Hongjian Wu
Yanan Zhang
Hui Cao
Han Li
Qingjian Jia
Ming Ma
author_facet Hongjian Wu
Yanan Zhang
Hui Cao
Han Li
Qingjian Jia
Ming Ma
author_sort Hongjian Wu
collection DOAJ
description Understanding the tribological properties of alloy-based sliding electrical contacts is crucial for both fundamental research and practical applications. Here, to explore the friction, wear, and contact resistance of a AgCuNi alloy/Au-electroplated layer during sliding, a ball-on-disk tribometer was coupled with a source meter. The experiments were conducted under various conditions including a current ranging from 0 to 1.0 A, a normal load ranging from 0.5 to 3.0 N, and a sliding speed of 40 mm/s. The results indicate that the wear of the friction pair is aggravated by both the current and the increase in the normal load. When the current was 0.5 A, the wear loss reached its lowest point. However, as the current increased from 0.5 A to 1.0 A, there was an intensification in Ag transfer from the alloy ball to the Au-electroplated layer, resulting in an increase in wear loss. Both the normal load and current have significant effects on both friction coefficient and contact resistance. The variation in contact resistance over time follows a similar pattern to that of the friction coefficient over time. The formation of a transfer film plays a crucial role in determining contact resistance, wear resistance, and friction coefficient. The experiment demonstrates that optimizing the normal load and current can adjust both the contact resistance and friction coefficient, thereby prolonging service life and ensuring the stability of contacts.
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spelling doaj-art-a659ad55f2ec46669476345ca01de6c22025-08-20T02:53:34ZengMDPI AGLubricants2075-44422024-12-01121245010.3390/lubricants12120450Friction and Wear Properties of AgCuNi Alloy/Au-Electroplated Layer Sliding Electrical Contact MaterialHongjian Wu0Yanan Zhang1Hui Cao2Han Li3Qingjian Jia4Ming Ma5College of Agricultural Equipment Engineering, Henan University of Science and Technology, Luoyang 471003, ChinaCollege of Mechatronics Engineering, Henan University of Science and Technology, Luoyang 471003, ChinaState Key Laboratory of Tribology in Advanced Equipment, Tsinghua University, Beijing 100084, ChinaState Key Laboratory of Tribology in Advanced Equipment, Tsinghua University, Beijing 100084, ChinaChina Academy of Space Technology (Xi’an), Xi’an 710100, ChinaState Key Laboratory of Tribology in Advanced Equipment, Tsinghua University, Beijing 100084, ChinaUnderstanding the tribological properties of alloy-based sliding electrical contacts is crucial for both fundamental research and practical applications. Here, to explore the friction, wear, and contact resistance of a AgCuNi alloy/Au-electroplated layer during sliding, a ball-on-disk tribometer was coupled with a source meter. The experiments were conducted under various conditions including a current ranging from 0 to 1.0 A, a normal load ranging from 0.5 to 3.0 N, and a sliding speed of 40 mm/s. The results indicate that the wear of the friction pair is aggravated by both the current and the increase in the normal load. When the current was 0.5 A, the wear loss reached its lowest point. However, as the current increased from 0.5 A to 1.0 A, there was an intensification in Ag transfer from the alloy ball to the Au-electroplated layer, resulting in an increase in wear loss. Both the normal load and current have significant effects on both friction coefficient and contact resistance. The variation in contact resistance over time follows a similar pattern to that of the friction coefficient over time. The formation of a transfer film plays a crucial role in determining contact resistance, wear resistance, and friction coefficient. The experiment demonstrates that optimizing the normal load and current can adjust both the contact resistance and friction coefficient, thereby prolonging service life and ensuring the stability of contacts.https://www.mdpi.com/2075-4442/12/12/450transfer filmelectrical contactAgCuNi alloyfrictioncontact resistance
spellingShingle Hongjian Wu
Yanan Zhang
Hui Cao
Han Li
Qingjian Jia
Ming Ma
Friction and Wear Properties of AgCuNi Alloy/Au-Electroplated Layer Sliding Electrical Contact Material
Lubricants
transfer film
electrical contact
AgCuNi alloy
friction
contact resistance
title Friction and Wear Properties of AgCuNi Alloy/Au-Electroplated Layer Sliding Electrical Contact Material
title_full Friction and Wear Properties of AgCuNi Alloy/Au-Electroplated Layer Sliding Electrical Contact Material
title_fullStr Friction and Wear Properties of AgCuNi Alloy/Au-Electroplated Layer Sliding Electrical Contact Material
title_full_unstemmed Friction and Wear Properties of AgCuNi Alloy/Au-Electroplated Layer Sliding Electrical Contact Material
title_short Friction and Wear Properties of AgCuNi Alloy/Au-Electroplated Layer Sliding Electrical Contact Material
title_sort friction and wear properties of agcuni alloy au electroplated layer sliding electrical contact material
topic transfer film
electrical contact
AgCuNi alloy
friction
contact resistance
url https://www.mdpi.com/2075-4442/12/12/450
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AT yananzhang frictionandwearpropertiesofagcunialloyauelectroplatedlayerslidingelectricalcontactmaterial
AT huicao frictionandwearpropertiesofagcunialloyauelectroplatedlayerslidingelectricalcontactmaterial
AT hanli frictionandwearpropertiesofagcunialloyauelectroplatedlayerslidingelectricalcontactmaterial
AT qingjianjia frictionandwearpropertiesofagcunialloyauelectroplatedlayerslidingelectricalcontactmaterial
AT mingma frictionandwearpropertiesofagcunialloyauelectroplatedlayerslidingelectricalcontactmaterial