RESEARCH ON WELD RESIDUAL STRESS OF DISSIMILAR STEEL WELD IN THICK-WALL PRESSURE PIPE OF NUCLEAR POWER PLANT BY THE FINITE ELEMENT SIMULATION METHOD

In pressurized-water reactor nuclear power plants, the vessel nozzles of large carbon steel equipment such as reactor pressure vessel (RPV), steam generator (SG), and main pumps are connected to austenitic steel pipes through dissimilar metal welds (DMWs). The thick-walled DMW has material inhomogen...

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Main Authors: CHEN Mingya, YU Weiwei, HAN Yaolei, LIN Lei, PENG Qunjia, SHI Fangjie, ZHAO Wanxiang
Format: Article
Language:zho
Published: Editorial Office of Journal of Mechanical Strength 2025-08-01
Series:Jixie qiangdu
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Online Access:http://www.jxqd.net.cn/thesisDetails#10.16579/j.issn.1001.9669.2025.08.007
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author CHEN Mingya
YU Weiwei
HAN Yaolei
LIN Lei
PENG Qunjia
SHI Fangjie
ZHAO Wanxiang
author_facet CHEN Mingya
YU Weiwei
HAN Yaolei
LIN Lei
PENG Qunjia
SHI Fangjie
ZHAO Wanxiang
author_sort CHEN Mingya
collection DOAJ
description In pressurized-water reactor nuclear power plants, the vessel nozzles of large carbon steel equipment such as reactor pressure vessel (RPV), steam generator (SG), and main pumps are connected to austenitic steel pipes through dissimilar metal welds (DMWs). The thick-walled DMW has material inhomogeneity and complex weld residual stress (WRS), which easily leads to the generation of fatigue or stress corrosion cracks.Firstly, the WRS of DMW in nuclear power plants obtained through international measurements and numerical analyses was investigated. Then, based on a rapid WRS simulation method for volume uniform heating of unit cells, the WRS of DMW in the hot leg of the primary loop (the connecting pipe section from RPV outlet to SG inlet, which is the pipe section with the highest operating parameters in the primary loop pressure boundary) was obtained.The numerical simulation results are consistent with the trend of the fitting envelope curve recommended by the United States, and the overall results can be enveloped by the fitting curve recommended by the United States, indicating that the described rapid WRS simulation method is feasible. The WRS of thick-walled DMW is relatively high, and the stress values at the inner and outer surfaces of the pipe are more conservative than the recommended values of the United States, suggesting that more safety margins can be obtained in actual structural analyses.
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institution Kabale University
issn 1001-9669
language zho
publishDate 2025-08-01
publisher Editorial Office of Journal of Mechanical Strength
record_format Article
series Jixie qiangdu
spelling doaj-art-a614e92a9b4a47a3a1ecf7d359e978212025-08-23T19:00:14ZzhoEditorial Office of Journal of Mechanical StrengthJixie qiangdu1001-96692025-08-01475965122984643RESEARCH ON WELD RESIDUAL STRESS OF DISSIMILAR STEEL WELD IN THICK-WALL PRESSURE PIPE OF NUCLEAR POWER PLANT BY THE FINITE ELEMENT SIMULATION METHODCHEN MingyaYU WeiweiHAN YaoleiLIN LeiPENG QunjiaSHI FangjieZHAO WanxiangIn pressurized-water reactor nuclear power plants, the vessel nozzles of large carbon steel equipment such as reactor pressure vessel (RPV), steam generator (SG), and main pumps are connected to austenitic steel pipes through dissimilar metal welds (DMWs). The thick-walled DMW has material inhomogeneity and complex weld residual stress (WRS), which easily leads to the generation of fatigue or stress corrosion cracks.Firstly, the WRS of DMW in nuclear power plants obtained through international measurements and numerical analyses was investigated. Then, based on a rapid WRS simulation method for volume uniform heating of unit cells, the WRS of DMW in the hot leg of the primary loop (the connecting pipe section from RPV outlet to SG inlet, which is the pipe section with the highest operating parameters in the primary loop pressure boundary) was obtained.The numerical simulation results are consistent with the trend of the fitting envelope curve recommended by the United States, and the overall results can be enveloped by the fitting curve recommended by the United States, indicating that the described rapid WRS simulation method is feasible. The WRS of thick-walled DMW is relatively high, and the stress values at the inner and outer surfaces of the pipe are more conservative than the recommended values of the United States, suggesting that more safety margins can be obtained in actual structural analyses.http://www.jxqd.net.cn/thesisDetails#10.16579/j.issn.1001.9669.2025.08.007Pressurized-water reactorDissimilar steel weldWeld residual stressNumerical simulation
spellingShingle CHEN Mingya
YU Weiwei
HAN Yaolei
LIN Lei
PENG Qunjia
SHI Fangjie
ZHAO Wanxiang
RESEARCH ON WELD RESIDUAL STRESS OF DISSIMILAR STEEL WELD IN THICK-WALL PRESSURE PIPE OF NUCLEAR POWER PLANT BY THE FINITE ELEMENT SIMULATION METHOD
Jixie qiangdu
Pressurized-water reactor
Dissimilar steel weld
Weld residual stress
Numerical simulation
title RESEARCH ON WELD RESIDUAL STRESS OF DISSIMILAR STEEL WELD IN THICK-WALL PRESSURE PIPE OF NUCLEAR POWER PLANT BY THE FINITE ELEMENT SIMULATION METHOD
title_full RESEARCH ON WELD RESIDUAL STRESS OF DISSIMILAR STEEL WELD IN THICK-WALL PRESSURE PIPE OF NUCLEAR POWER PLANT BY THE FINITE ELEMENT SIMULATION METHOD
title_fullStr RESEARCH ON WELD RESIDUAL STRESS OF DISSIMILAR STEEL WELD IN THICK-WALL PRESSURE PIPE OF NUCLEAR POWER PLANT BY THE FINITE ELEMENT SIMULATION METHOD
title_full_unstemmed RESEARCH ON WELD RESIDUAL STRESS OF DISSIMILAR STEEL WELD IN THICK-WALL PRESSURE PIPE OF NUCLEAR POWER PLANT BY THE FINITE ELEMENT SIMULATION METHOD
title_short RESEARCH ON WELD RESIDUAL STRESS OF DISSIMILAR STEEL WELD IN THICK-WALL PRESSURE PIPE OF NUCLEAR POWER PLANT BY THE FINITE ELEMENT SIMULATION METHOD
title_sort research on weld residual stress of dissimilar steel weld in thick wall pressure pipe of nuclear power plant by the finite element simulation method
topic Pressurized-water reactor
Dissimilar steel weld
Weld residual stress
Numerical simulation
url http://www.jxqd.net.cn/thesisDetails#10.16579/j.issn.1001.9669.2025.08.007
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