Research on Wheel Flat Recognition Based on Wayside Wheel–Rail Force

A wheel flat is the most common fault of a railway freight car, a type of complex transport equipment. A wheel flat will cause continuous regular impact on the rail, damage the rail and the railway structure, affecting the safety and stability of rail transport. This article studied the relationship...

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Main Authors: Xinyu Peng, Jing Zeng, Longfei Yue, Qunsheng Wang, Yixuan Shi, Chaokun Ma, Long Zhang
Format: Article
Language:English
Published: MDPI AG 2025-07-01
Series:Applied Sciences
Subjects:
Online Access:https://www.mdpi.com/2076-3417/15/14/7962
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author Xinyu Peng
Jing Zeng
Longfei Yue
Qunsheng Wang
Yixuan Shi
Chaokun Ma
Long Zhang
author_facet Xinyu Peng
Jing Zeng
Longfei Yue
Qunsheng Wang
Yixuan Shi
Chaokun Ma
Long Zhang
author_sort Xinyu Peng
collection DOAJ
description A wheel flat is the most common fault of a railway freight car, a type of complex transport equipment. A wheel flat will cause continuous regular impact on the rail, damage the rail and the railway structure, affecting the safety and stability of rail transport. This article studied the relationship between wheel flats and wheel–rail impacts using multi-body dynamics simulation through SIMPACK and, through a field test, validates the detection of a flat wheel. The results show that using the simulation method can obtain similar data to the measured wheel–rail force in the wayside detection device. The simulation data show that the data collected by 14 shear vertical force acquisition channels can completely cover the wheel surface of the heavy-duty railway 840 mm diameter wheel. According to the flat length-speed-impact diagram, the mapping relationship can be fitted using polynomial regression. Based on the measured wheel–rail impact forces, the size of wheel flats can then be deduced from this established mapping relationship. Through a field test, the detection method has been validated.
format Article
id doaj-art-a5c5571ea06f4bfebc8f1ef3c632cf93
institution DOAJ
issn 2076-3417
language English
publishDate 2025-07-01
publisher MDPI AG
record_format Article
series Applied Sciences
spelling doaj-art-a5c5571ea06f4bfebc8f1ef3c632cf932025-08-20T02:45:53ZengMDPI AGApplied Sciences2076-34172025-07-011514796210.3390/app15147962Research on Wheel Flat Recognition Based on Wayside Wheel–Rail ForceXinyu Peng0Jing Zeng1Longfei Yue2Qunsheng Wang3Yixuan Shi4Chaokun Ma5Long Zhang6AVIC Chengdu Aircraft Industrial (Group) Co., Ltd., Chengdu 610092, ChinaState Key Laboratory of Rail Transit Vehicle System, Southwest Jiaotong University, Chengdu 610031, ChinaAVIC Chengdu Aircraft Industrial (Group) Co., Ltd., Chengdu 610092, ChinaState Key Laboratory of Rail Transit Vehicle System, Southwest Jiaotong University, Chengdu 610031, ChinaSchool of Remote Sensing and Information Engineering, Wuhan University, Wuhan 430070, ChinaAVIC Chengdu Aircraft Industrial (Group) Co., Ltd., Chengdu 610092, ChinaAVIC Chengdu Aircraft Industrial (Group) Co., Ltd., Chengdu 610092, ChinaA wheel flat is the most common fault of a railway freight car, a type of complex transport equipment. A wheel flat will cause continuous regular impact on the rail, damage the rail and the railway structure, affecting the safety and stability of rail transport. This article studied the relationship between wheel flats and wheel–rail impacts using multi-body dynamics simulation through SIMPACK and, through a field test, validates the detection of a flat wheel. The results show that using the simulation method can obtain similar data to the measured wheel–rail force in the wayside detection device. The simulation data show that the data collected by 14 shear vertical force acquisition channels can completely cover the wheel surface of the heavy-duty railway 840 mm diameter wheel. According to the flat length-speed-impact diagram, the mapping relationship can be fitted using polynomial regression. Based on the measured wheel–rail impact forces, the size of wheel flats can then be deduced from this established mapping relationship. Through a field test, the detection method has been validated.https://www.mdpi.com/2076-3417/15/14/7962wheel flatsimulationwheel–rail impactfault mappingwayside detection
spellingShingle Xinyu Peng
Jing Zeng
Longfei Yue
Qunsheng Wang
Yixuan Shi
Chaokun Ma
Long Zhang
Research on Wheel Flat Recognition Based on Wayside Wheel–Rail Force
Applied Sciences
wheel flat
simulation
wheel–rail impact
fault mapping
wayside detection
title Research on Wheel Flat Recognition Based on Wayside Wheel–Rail Force
title_full Research on Wheel Flat Recognition Based on Wayside Wheel–Rail Force
title_fullStr Research on Wheel Flat Recognition Based on Wayside Wheel–Rail Force
title_full_unstemmed Research on Wheel Flat Recognition Based on Wayside Wheel–Rail Force
title_short Research on Wheel Flat Recognition Based on Wayside Wheel–Rail Force
title_sort research on wheel flat recognition based on wayside wheel rail force
topic wheel flat
simulation
wheel–rail impact
fault mapping
wayside detection
url https://www.mdpi.com/2076-3417/15/14/7962
work_keys_str_mv AT xinyupeng researchonwheelflatrecognitionbasedonwaysidewheelrailforce
AT jingzeng researchonwheelflatrecognitionbasedonwaysidewheelrailforce
AT longfeiyue researchonwheelflatrecognitionbasedonwaysidewheelrailforce
AT qunshengwang researchonwheelflatrecognitionbasedonwaysidewheelrailforce
AT yixuanshi researchonwheelflatrecognitionbasedonwaysidewheelrailforce
AT chaokunma researchonwheelflatrecognitionbasedonwaysidewheelrailforce
AT longzhang researchonwheelflatrecognitionbasedonwaysidewheelrailforce