Influence of Sorbent Characteristics on Fouling and Deposition in Circulating Fluid Bed Boilers Firing High Sulfur Indian Lignite

125 MWe circulating fluidized bed combustion (CFBC) boiler experienced severe fouling in backpass of the boiler leading to obstruction of gas flow passage, while using high sulfur lignite with sorbent, calcium carbonate, to capture sulfur dioxide. Optical microscopy of the hard deposits showed m...

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Main Authors: Selvakumaran Palaniswamy, M. Rajavel, A. Leela Vinodhan, B. Ravi Kumar, A. Lawrence, A. K. Bakthavatsalam
Format: Article
Language:English
Published: Wiley 2013-01-01
Series:Journal of Combustion
Online Access:http://dx.doi.org/10.1155/2013/438384
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author Selvakumaran Palaniswamy
M. Rajavel
A. Leela Vinodhan
B. Ravi Kumar
A. Lawrence
A. K. Bakthavatsalam
author_facet Selvakumaran Palaniswamy
M. Rajavel
A. Leela Vinodhan
B. Ravi Kumar
A. Lawrence
A. K. Bakthavatsalam
author_sort Selvakumaran Palaniswamy
collection DOAJ
description 125 MWe circulating fluidized bed combustion (CFBC) boiler experienced severe fouling in backpass of the boiler leading to obstruction of gas flow passage, while using high sulfur lignite with sorbent, calcium carbonate, to capture sulfur dioxide. Optical microscopy of the hard deposits showed mainly anhydrite (CaSO4) and absence of intermediate phases such as calcium oxide or presence of sulfate rims on decarbonated limestone. It is hypothesized that loose unreacted calcium oxides that settle on tubes are subjected to recarbonation and further extended sulfation resulting in hard deposits. Foul probe tests were conducted in selected locations of backpass for five different compositions of lignite, with varied high sulfur and ash contents supplied from the mines along with necessary rates of sorbent limestone to control SO2, and the deposits build-up rate was determined. The deposit build-up was found increasing, with increase in ash content of lignite, sorbent addition, and percentage of fines in limestone. Remedial measures and field modifications to dislodge deposits on heat transfer surfaces, to handle the deposits in ash conveying system, and to control sorbent fines from the milling circuit are explained.
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institution OA Journals
issn 2090-1968
2090-1976
language English
publishDate 2013-01-01
publisher Wiley
record_format Article
series Journal of Combustion
spelling doaj-art-a4e4c9b86165428e989b5ac82d0d10c42025-08-20T02:23:05ZengWileyJournal of Combustion2090-19682090-19762013-01-01201310.1155/2013/438384438384Influence of Sorbent Characteristics on Fouling and Deposition in Circulating Fluid Bed Boilers Firing High Sulfur Indian LigniteSelvakumaran Palaniswamy0M. Rajavel1A. Leela Vinodhan2B. Ravi Kumar3A. Lawrence4A. K. Bakthavatsalam5Bharat Heavy Electricals Limited, Tiruchirappalli, Tamil Nadu 620 014, IndiaBharat Heavy Electricals Limited, Tiruchirappalli, Tamil Nadu 620 014, IndiaBharat Heavy Electricals Limited, Tiruchirappalli, Tamil Nadu 620 014, IndiaBharat Heavy Electricals Limited, Tiruchirappalli, Tamil Nadu 620 014, IndiaBharat Heavy Electricals Limited, Tiruchirappalli, Tamil Nadu 620 014, IndiaNational Institute of Technology, Tiruchirappalli, Tamil Nadu 620015, India125 MWe circulating fluidized bed combustion (CFBC) boiler experienced severe fouling in backpass of the boiler leading to obstruction of gas flow passage, while using high sulfur lignite with sorbent, calcium carbonate, to capture sulfur dioxide. Optical microscopy of the hard deposits showed mainly anhydrite (CaSO4) and absence of intermediate phases such as calcium oxide or presence of sulfate rims on decarbonated limestone. It is hypothesized that loose unreacted calcium oxides that settle on tubes are subjected to recarbonation and further extended sulfation resulting in hard deposits. Foul probe tests were conducted in selected locations of backpass for five different compositions of lignite, with varied high sulfur and ash contents supplied from the mines along with necessary rates of sorbent limestone to control SO2, and the deposits build-up rate was determined. The deposit build-up was found increasing, with increase in ash content of lignite, sorbent addition, and percentage of fines in limestone. Remedial measures and field modifications to dislodge deposits on heat transfer surfaces, to handle the deposits in ash conveying system, and to control sorbent fines from the milling circuit are explained.http://dx.doi.org/10.1155/2013/438384
spellingShingle Selvakumaran Palaniswamy
M. Rajavel
A. Leela Vinodhan
B. Ravi Kumar
A. Lawrence
A. K. Bakthavatsalam
Influence of Sorbent Characteristics on Fouling and Deposition in Circulating Fluid Bed Boilers Firing High Sulfur Indian Lignite
Journal of Combustion
title Influence of Sorbent Characteristics on Fouling and Deposition in Circulating Fluid Bed Boilers Firing High Sulfur Indian Lignite
title_full Influence of Sorbent Characteristics on Fouling and Deposition in Circulating Fluid Bed Boilers Firing High Sulfur Indian Lignite
title_fullStr Influence of Sorbent Characteristics on Fouling and Deposition in Circulating Fluid Bed Boilers Firing High Sulfur Indian Lignite
title_full_unstemmed Influence of Sorbent Characteristics on Fouling and Deposition in Circulating Fluid Bed Boilers Firing High Sulfur Indian Lignite
title_short Influence of Sorbent Characteristics on Fouling and Deposition in Circulating Fluid Bed Boilers Firing High Sulfur Indian Lignite
title_sort influence of sorbent characteristics on fouling and deposition in circulating fluid bed boilers firing high sulfur indian lignite
url http://dx.doi.org/10.1155/2013/438384
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