Research on Corrosion Protection of TETA-Modified Li–Al LDHs for AZ31 Magnesium Alloy in Simulated Seawater

Magnesium alloys are lightweight metals but suffer from high corrosion susceptibility due to their chemical reactivity, limiting their large-scale applications. To enhance corrosion resistance, this work combines Li–Al layered double hydroxides (LDHs) with triethylenetetramine (TETA) inhibitors to f...

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Main Authors: Sifan Tu, Liyan Wang, Sixu Wang, Haoran Chen, Qian Huang, Ning Hou, Zhiyuan Feng, Guozhe Meng
Format: Article
Language:English
Published: MDPI AG 2025-06-01
Series:Metals
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Online Access:https://www.mdpi.com/2075-4701/15/7/724
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author Sifan Tu
Liyan Wang
Sixu Wang
Haoran Chen
Qian Huang
Ning Hou
Zhiyuan Feng
Guozhe Meng
author_facet Sifan Tu
Liyan Wang
Sixu Wang
Haoran Chen
Qian Huang
Ning Hou
Zhiyuan Feng
Guozhe Meng
author_sort Sifan Tu
collection DOAJ
description Magnesium alloys are lightweight metals but suffer from high corrosion susceptibility due to their chemical reactivity, limiting their large-scale applications. To enhance corrosion resistance, this work combines Li–Al layered double hydroxides (LDHs) with triethylenetetramine (TETA) inhibitors to form an efficient corrosion protection system. Electrochemical tests, SEM, FT-IR, XPS, and 3D depth-of-field microscopy were employed to evaluate TETA-modified Li–Al LDH coatings at varying concentrations. Among them, the Li–Al LDHs without the addition of a TETA corrosion inhibitor decreased significantly at |Z|<sub>0.01 Hz</sub> after immersion for 4 h. However, the Li–Al LDHs coating of 23.5 mM TETA experienced a sudden drop at |Z|<sub>0.01 Hz</sub> after holding for about 60 h, and the Li–Al LDHs coating of 70.5 mM TETA also experienced a sudden drop at |Z|<sub>0.01 Hz</sub> after holding for about 132 h. By contrast, at the optimal concentration (47 mM), after 24 h of immersion, the maximum |Z|<sub>0.01 Hz</sub> reached 7.56 × 10<sup>5</sup> Ω∙cm<sup>2</sup>—three orders of magnitude higher than pure Li–Al LDH coated AZ31 (2.55 × 10<sup>2</sup> Ω∙cm<sup>2</sup>). After 300 h of immersion, the low-frequency impedance remained above 10<sup>5</sup> Ω∙cm<sup>2</sup>, demonstrating superior long-term protection. TETA modification significantly improved the durability of Li–Al LDHs coatings, addressing the short-term protection limitation of standalone Li–Al LDHs. Li–Al LDHs themselves have a layered structure and effectively capture corrosive Cl<sup>−</sup> ions in the environment through ion exchange capacity, reducing the corrosion of the interface. Furthermore, TETA exhibits strong adsorption on Li–Al LDHs layers, particularly at coating defects, enabling rapid barrier formation. This inorganic–organic hybrid design achieves defect compensation and enhanced protective barriers.
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publishDate 2025-06-01
publisher MDPI AG
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spelling doaj-art-a4913f79db4c4446b18a56b1aca0a2b42025-08-20T03:32:32ZengMDPI AGMetals2075-47012025-06-0115772410.3390/met15070724Research on Corrosion Protection of TETA-Modified Li–Al LDHs for AZ31 Magnesium Alloy in Simulated SeawaterSifan Tu0Liyan Wang1Sixu Wang2Haoran Chen3Qian Huang4Ning Hou5Zhiyuan Feng6Guozhe Meng7School of Chemical Engineering and Technology, Sun Yat-sen University, Zhuhai 519082, ChinaSchool of Chemical Engineering and Technology, Sun Yat-sen University, Zhuhai 519082, ChinaSchool of Chemical Engineering and Technology, Sun Yat-sen University, Zhuhai 519082, ChinaSchool of Chemical Engineering and Technology, Sun Yat-sen University, Zhuhai 519082, ChinaSchool of Chemical Engineering and Technology, Sun Yat-sen University, Zhuhai 519082, ChinaSchool of Chemical Engineering and Technology, Sun Yat-sen University, Zhuhai 519082, ChinaSchool of Chemical Engineering and Technology, Sun Yat-sen University, Zhuhai 519082, ChinaSchool of Chemical Engineering and Technology, Sun Yat-sen University, Zhuhai 519082, ChinaMagnesium alloys are lightweight metals but suffer from high corrosion susceptibility due to their chemical reactivity, limiting their large-scale applications. To enhance corrosion resistance, this work combines Li–Al layered double hydroxides (LDHs) with triethylenetetramine (TETA) inhibitors to form an efficient corrosion protection system. Electrochemical tests, SEM, FT-IR, XPS, and 3D depth-of-field microscopy were employed to evaluate TETA-modified Li–Al LDH coatings at varying concentrations. Among them, the Li–Al LDHs without the addition of a TETA corrosion inhibitor decreased significantly at |Z|<sub>0.01 Hz</sub> after immersion for 4 h. However, the Li–Al LDHs coating of 23.5 mM TETA experienced a sudden drop at |Z|<sub>0.01 Hz</sub> after holding for about 60 h, and the Li–Al LDHs coating of 70.5 mM TETA also experienced a sudden drop at |Z|<sub>0.01 Hz</sub> after holding for about 132 h. By contrast, at the optimal concentration (47 mM), after 24 h of immersion, the maximum |Z|<sub>0.01 Hz</sub> reached 7.56 × 10<sup>5</sup> Ω∙cm<sup>2</sup>—three orders of magnitude higher than pure Li–Al LDH coated AZ31 (2.55 × 10<sup>2</sup> Ω∙cm<sup>2</sup>). After 300 h of immersion, the low-frequency impedance remained above 10<sup>5</sup> Ω∙cm<sup>2</sup>, demonstrating superior long-term protection. TETA modification significantly improved the durability of Li–Al LDHs coatings, addressing the short-term protection limitation of standalone Li–Al LDHs. Li–Al LDHs themselves have a layered structure and effectively capture corrosive Cl<sup>−</sup> ions in the environment through ion exchange capacity, reducing the corrosion of the interface. Furthermore, TETA exhibits strong adsorption on Li–Al LDHs layers, particularly at coating defects, enabling rapid barrier formation. This inorganic–organic hybrid design achieves defect compensation and enhanced protective barriers.https://www.mdpi.com/2075-4701/15/7/724magnesium alloyLi–Al LDHsTETAcorrosion protection
spellingShingle Sifan Tu
Liyan Wang
Sixu Wang
Haoran Chen
Qian Huang
Ning Hou
Zhiyuan Feng
Guozhe Meng
Research on Corrosion Protection of TETA-Modified Li–Al LDHs for AZ31 Magnesium Alloy in Simulated Seawater
Metals
magnesium alloy
Li–Al LDHs
TETA
corrosion protection
title Research on Corrosion Protection of TETA-Modified Li–Al LDHs for AZ31 Magnesium Alloy in Simulated Seawater
title_full Research on Corrosion Protection of TETA-Modified Li–Al LDHs for AZ31 Magnesium Alloy in Simulated Seawater
title_fullStr Research on Corrosion Protection of TETA-Modified Li–Al LDHs for AZ31 Magnesium Alloy in Simulated Seawater
title_full_unstemmed Research on Corrosion Protection of TETA-Modified Li–Al LDHs for AZ31 Magnesium Alloy in Simulated Seawater
title_short Research on Corrosion Protection of TETA-Modified Li–Al LDHs for AZ31 Magnesium Alloy in Simulated Seawater
title_sort research on corrosion protection of teta modified li al ldhs for az31 magnesium alloy in simulated seawater
topic magnesium alloy
Li–Al LDHs
TETA
corrosion protection
url https://www.mdpi.com/2075-4701/15/7/724
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