Sustainability and Innovation: Incorporating Waste from Ophthalmic Lenses into Natural Rubber Composites

This study investigates the recycling of ophthalmic lens waste (OLW) in the production of vulcanized natural rubber (NR) composites, aiming to promote sustainability and reduce costs. To this end, Vietnamese natural rubber and ophthalmic lens waste were used, varying the filler content from 0 to 50...

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Main Authors: José Afonso Rocha, Carlos Toshiyuki Hiranobe, Dener da Silva Souza, Samara da Silva Araújo, Márcia Ferreira Hiranobe, Guilherme Henrique Barros de Souza, Elmer Mateus Gennaro, Flávio Camargo Cabrera, Guilherme Pina Cardim, Michael Jones da Silva, Erivaldo Antônio da Silva, José Francisco Resende da Silva, Renivaldo José dos Santos
Format: Article
Language:English
Published: MDPI AG 2025-05-01
Series:Recycling
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Online Access:https://www.mdpi.com/2313-4321/10/3/90
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author José Afonso Rocha
Carlos Toshiyuki Hiranobe
Dener da Silva Souza
Samara da Silva Araújo
Márcia Ferreira Hiranobe
Guilherme Henrique Barros de Souza
Elmer Mateus Gennaro
Flávio Camargo Cabrera
Guilherme Pina Cardim
Michael Jones da Silva
Erivaldo Antônio da Silva
José Francisco Resende da Silva
Renivaldo José dos Santos
author_facet José Afonso Rocha
Carlos Toshiyuki Hiranobe
Dener da Silva Souza
Samara da Silva Araújo
Márcia Ferreira Hiranobe
Guilherme Henrique Barros de Souza
Elmer Mateus Gennaro
Flávio Camargo Cabrera
Guilherme Pina Cardim
Michael Jones da Silva
Erivaldo Antônio da Silva
José Francisco Resende da Silva
Renivaldo José dos Santos
author_sort José Afonso Rocha
collection DOAJ
description This study investigates the recycling of ophthalmic lens waste (OLW) in the production of vulcanized natural rubber (NR) composites, aiming to promote sustainability and reduce costs. To this end, Vietnamese natural rubber and ophthalmic lens waste were used, varying the filler content from 0 to 50 phr. Rheological tests demonstrated that the addition of OLW decreases the cure time. The crosslink density, assessed through the Flory–Rehner and Mooney–Rivlin methods, exhibited an increase with the incorporation of a reinforcement. Thermal and spectroscopic analyses demonstrated the thermal stability of the composites and the absence of chemical interactions between the polymer matrix and the OLW. Mechanical tests showed that the composites exhibit satisfactory tensile and tear resistance, although the filler primarily acts as a filler rather than a structural reinforcement. Thus, the incorporation of OLW in NR composites emerges as a viable alternative for the reuse of industrial waste, fostering more sustainable and efficient practices in the polymer industry.
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series Recycling
spelling doaj-art-a460fd24fd9a4166b1c133eeef50cb5a2025-08-20T03:27:42ZengMDPI AGRecycling2313-43212025-05-011039010.3390/recycling10030090Sustainability and Innovation: Incorporating Waste from Ophthalmic Lenses into Natural Rubber CompositesJosé Afonso Rocha0Carlos Toshiyuki Hiranobe1Dener da Silva Souza2Samara da Silva Araújo3Márcia Ferreira Hiranobe4Guilherme Henrique Barros de Souza5Elmer Mateus Gennaro6Flávio Camargo Cabrera7Guilherme Pina Cardim8Michael Jones da Silva9Erivaldo Antônio da Silva10José Francisco Resende da Silva11Renivaldo José dos Santos12Department of Engineering, School of Engineering and Sciences, São Paulo State University (UNESP), Rosana Campus, Avenida dos Barrageiros, Rosana 19274-000, SP, BrazilDepartment of Engineering, School of Engineering and Sciences, São Paulo State University (UNESP), Rosana Campus, Avenida dos Barrageiros, Rosana 19274-000, SP, BrazilDepartment of Engineering, School of Engineering and Sciences, São Paulo State University (UNESP), Rosana Campus, Avenida dos Barrageiros, Rosana 19274-000, SP, BrazilDepartment of Engineering, School of Engineering and Sciences, São Paulo State University (UNESP), Rosana Campus, Avenida dos Barrageiros, Rosana 19274-000, SP, BrazilDepartment of Tourism and Territory Development, School of Engineering and Sciences, São Paulo State University (UNESP), Rosana Campus, Avenida dos Barrageiros, Rosana 19274-000, SP, BrazilDepartment of Cartographic and Surveying Engineering, School of Science and Technology, São Paulo State University (UNESP), Presidente Prudente Campus, Rua Roberto Simonsen, Presidente Prudente 19060-900, SP, BrazilDepartment of Aeronautical Engineering, Engineering School, São Paulo State University (UNESP), Avenida Profª Isette Corrêa Fontão, São João da Boa Vista 13876-750, SP, BrazilDepartment of Engineering, School of Engineering and Sciences, São Paulo State University (UNESP), Rosana Campus, Avenida dos Barrageiros, Rosana 19274-000, SP, BrazilDepartment of Engineering, School of Engineering and Sciences, São Paulo State University (UNESP), Rosana Campus, Avenida dos Barrageiros, Rosana 19274-000, SP, BrazilDepartment of Engineering, School of Engineering and Sciences, São Paulo State University (UNESP), Rosana Campus, Avenida dos Barrageiros, Rosana 19274-000, SP, BrazilDepartment of Cartographic and Surveying Engineering, School of Science and Technology, São Paulo State University (UNESP), Presidente Prudente Campus, Rua Roberto Simonsen, Presidente Prudente 19060-900, SP, BrazilDepartment of Engineering, School of Engineering and Sciences, São Paulo State University (UNESP), Rosana Campus, Avenida dos Barrageiros, Rosana 19274-000, SP, BrazilDepartment of Engineering, School of Engineering and Sciences, São Paulo State University (UNESP), Rosana Campus, Avenida dos Barrageiros, Rosana 19274-000, SP, BrazilThis study investigates the recycling of ophthalmic lens waste (OLW) in the production of vulcanized natural rubber (NR) composites, aiming to promote sustainability and reduce costs. To this end, Vietnamese natural rubber and ophthalmic lens waste were used, varying the filler content from 0 to 50 phr. Rheological tests demonstrated that the addition of OLW decreases the cure time. The crosslink density, assessed through the Flory–Rehner and Mooney–Rivlin methods, exhibited an increase with the incorporation of a reinforcement. Thermal and spectroscopic analyses demonstrated the thermal stability of the composites and the absence of chemical interactions between the polymer matrix and the OLW. Mechanical tests showed that the composites exhibit satisfactory tensile and tear resistance, although the filler primarily acts as a filler rather than a structural reinforcement. Thus, the incorporation of OLW in NR composites emerges as a viable alternative for the reuse of industrial waste, fostering more sustainable and efficient practices in the polymer industry.https://www.mdpi.com/2313-4321/10/3/90recyclingophthalmic lens wastecompositesnatural rubbersustainability
spellingShingle José Afonso Rocha
Carlos Toshiyuki Hiranobe
Dener da Silva Souza
Samara da Silva Araújo
Márcia Ferreira Hiranobe
Guilherme Henrique Barros de Souza
Elmer Mateus Gennaro
Flávio Camargo Cabrera
Guilherme Pina Cardim
Michael Jones da Silva
Erivaldo Antônio da Silva
José Francisco Resende da Silva
Renivaldo José dos Santos
Sustainability and Innovation: Incorporating Waste from Ophthalmic Lenses into Natural Rubber Composites
Recycling
recycling
ophthalmic lens waste
composites
natural rubber
sustainability
title Sustainability and Innovation: Incorporating Waste from Ophthalmic Lenses into Natural Rubber Composites
title_full Sustainability and Innovation: Incorporating Waste from Ophthalmic Lenses into Natural Rubber Composites
title_fullStr Sustainability and Innovation: Incorporating Waste from Ophthalmic Lenses into Natural Rubber Composites
title_full_unstemmed Sustainability and Innovation: Incorporating Waste from Ophthalmic Lenses into Natural Rubber Composites
title_short Sustainability and Innovation: Incorporating Waste from Ophthalmic Lenses into Natural Rubber Composites
title_sort sustainability and innovation incorporating waste from ophthalmic lenses into natural rubber composites
topic recycling
ophthalmic lens waste
composites
natural rubber
sustainability
url https://www.mdpi.com/2313-4321/10/3/90
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