Glancing Angle Deposition in Gas Sensing: Bridging Morphological Innovations and Sensor Performances

Glancing Angle Deposition (GLAD) has emerged as a versatile and powerful nanofabrication technique for developing next-generation gas sensors by enabling precise control over nanostructure geometry, porosity, and material composition. Through dynamic substrate tilting and rotation, GLAD facilitates...

Full description

Saved in:
Bibliographic Details
Main Authors: Shivam Singh, Kenneth Christopher Stiwinter, Jitendra Pratap Singh, Yiping Zhao
Format: Article
Language:English
Published: MDPI AG 2025-07-01
Series:Nanomaterials
Subjects:
Online Access:https://www.mdpi.com/2079-4991/15/14/1136
Tags: Add Tag
No Tags, Be the first to tag this record!
_version_ 1849418408671576064
author Shivam Singh
Kenneth Christopher Stiwinter
Jitendra Pratap Singh
Yiping Zhao
author_facet Shivam Singh
Kenneth Christopher Stiwinter
Jitendra Pratap Singh
Yiping Zhao
author_sort Shivam Singh
collection DOAJ
description Glancing Angle Deposition (GLAD) has emerged as a versatile and powerful nanofabrication technique for developing next-generation gas sensors by enabling precise control over nanostructure geometry, porosity, and material composition. Through dynamic substrate tilting and rotation, GLAD facilitates the fabrication of highly porous, anisotropic nanostructures, such as aligned, tilted, zigzag, helical, and multilayered nanorods, with tunable surface area and diffusion pathways optimized for gas detection. This review provides a comprehensive synthesis of recent advances in GLAD-based gas sensor design, focusing on how structural engineering and material integration converge to enhance sensor performance. Key materials strategies include the construction of heterojunctions and core–shell architectures, controlled doping, and nanoparticle decoration using noble metals or metal oxides to amplify charge transfer, catalytic activity, and redox responsiveness. GLAD-fabricated nanostructures have been effectively deployed across multiple gas sensing modalities, including resistive, capacitive, piezoelectric, and optical platforms, where their high aspect ratios, tailored porosity, and defect-rich surfaces facilitate enhanced gas adsorption kinetics and efficient signal transduction. These devices exhibit high sensitivity and selectivity toward a range of analytes, including NO<sub>2</sub>, CO, H<sub>2</sub>S, and volatile organic compounds (VOCs), with detection limits often reaching the parts-per-billion level. Emerging innovations, such as photo-assisted sensing and integration with artificial intelligence for data analysis and pattern recognition, further extend the capabilities of GLAD-based systems for multifunctional, real-time, and adaptive sensing. Finally, current challenges and future research directions are discussed, emphasizing the promise of GLAD as a scalable platform for next-generation gas sensing technologies.
format Article
id doaj-art-a4486fd2fc2c4952acddf0a13ec1c4be
institution Kabale University
issn 2079-4991
language English
publishDate 2025-07-01
publisher MDPI AG
record_format Article
series Nanomaterials
spelling doaj-art-a4486fd2fc2c4952acddf0a13ec1c4be2025-08-20T03:32:27ZengMDPI AGNanomaterials2079-49912025-07-011514113610.3390/nano15141136Glancing Angle Deposition in Gas Sensing: Bridging Morphological Innovations and Sensor PerformancesShivam Singh0Kenneth Christopher Stiwinter1Jitendra Pratap Singh2Yiping Zhao3Department of Physics, Indian Institute of Technology Delhi, Hauz Khas, New Delhi 110016, IndiaDepartment of Physics and Astronomy, The University of Georgia, Athens, GA 30602, USADepartment of Physics, Indian Institute of Technology Delhi, Hauz Khas, New Delhi 110016, IndiaDepartment of Physics and Astronomy, The University of Georgia, Athens, GA 30602, USAGlancing Angle Deposition (GLAD) has emerged as a versatile and powerful nanofabrication technique for developing next-generation gas sensors by enabling precise control over nanostructure geometry, porosity, and material composition. Through dynamic substrate tilting and rotation, GLAD facilitates the fabrication of highly porous, anisotropic nanostructures, such as aligned, tilted, zigzag, helical, and multilayered nanorods, with tunable surface area and diffusion pathways optimized for gas detection. This review provides a comprehensive synthesis of recent advances in GLAD-based gas sensor design, focusing on how structural engineering and material integration converge to enhance sensor performance. Key materials strategies include the construction of heterojunctions and core–shell architectures, controlled doping, and nanoparticle decoration using noble metals or metal oxides to amplify charge transfer, catalytic activity, and redox responsiveness. GLAD-fabricated nanostructures have been effectively deployed across multiple gas sensing modalities, including resistive, capacitive, piezoelectric, and optical platforms, where their high aspect ratios, tailored porosity, and defect-rich surfaces facilitate enhanced gas adsorption kinetics and efficient signal transduction. These devices exhibit high sensitivity and selectivity toward a range of analytes, including NO<sub>2</sub>, CO, H<sub>2</sub>S, and volatile organic compounds (VOCs), with detection limits often reaching the parts-per-billion level. Emerging innovations, such as photo-assisted sensing and integration with artificial intelligence for data analysis and pattern recognition, further extend the capabilities of GLAD-based systems for multifunctional, real-time, and adaptive sensing. Finally, current challenges and future research directions are discussed, emphasizing the promise of GLAD as a scalable platform for next-generation gas sensing technologies.https://www.mdpi.com/2079-4991/15/14/1136glancing angle deposition (GLAD)gas sensorsnanostructured thin filmssurface functionalizationnoble metal decorationheterojunctions
spellingShingle Shivam Singh
Kenneth Christopher Stiwinter
Jitendra Pratap Singh
Yiping Zhao
Glancing Angle Deposition in Gas Sensing: Bridging Morphological Innovations and Sensor Performances
Nanomaterials
glancing angle deposition (GLAD)
gas sensors
nanostructured thin films
surface functionalization
noble metal decoration
heterojunctions
title Glancing Angle Deposition in Gas Sensing: Bridging Morphological Innovations and Sensor Performances
title_full Glancing Angle Deposition in Gas Sensing: Bridging Morphological Innovations and Sensor Performances
title_fullStr Glancing Angle Deposition in Gas Sensing: Bridging Morphological Innovations and Sensor Performances
title_full_unstemmed Glancing Angle Deposition in Gas Sensing: Bridging Morphological Innovations and Sensor Performances
title_short Glancing Angle Deposition in Gas Sensing: Bridging Morphological Innovations and Sensor Performances
title_sort glancing angle deposition in gas sensing bridging morphological innovations and sensor performances
topic glancing angle deposition (GLAD)
gas sensors
nanostructured thin films
surface functionalization
noble metal decoration
heterojunctions
url https://www.mdpi.com/2079-4991/15/14/1136
work_keys_str_mv AT shivamsingh glancingangledepositioningassensingbridgingmorphologicalinnovationsandsensorperformances
AT kennethchristopherstiwinter glancingangledepositioningassensingbridgingmorphologicalinnovationsandsensorperformances
AT jitendrapratapsingh glancingangledepositioningassensingbridgingmorphologicalinnovationsandsensorperformances
AT yipingzhao glancingangledepositioningassensingbridgingmorphologicalinnovationsandsensorperformances