Additive Manufacturing of a Customized Printed Ankle–Foot Orthosis: Design, Manufacturing, and Mechanical Evaluation

The ankle, a pivotal and intricate joint within human anatomy, is particularly susceptible to injuries, notably sprains, due to its complex structural composition and the substantial load it endures, especially among high-performance athletes, thereby necessitating the development of innovative, pat...

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Main Authors: Adrián Hernández, Valery Huarcaya, Ítalo Acuña, Gabriel Marcos, Gianella Ccama, Emilio Ochoa, Andoni R. Molina
Format: Article
Language:English
Published: MDPI AG 2025-02-01
Series:Engineering Proceedings
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Online Access:https://www.mdpi.com/2673-4591/83/1/24
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author Adrián Hernández
Valery Huarcaya
Ítalo Acuña
Gabriel Marcos
Gianella Ccama
Emilio Ochoa
Andoni R. Molina
author_facet Adrián Hernández
Valery Huarcaya
Ítalo Acuña
Gabriel Marcos
Gianella Ccama
Emilio Ochoa
Andoni R. Molina
author_sort Adrián Hernández
collection DOAJ
description The ankle, a pivotal and intricate joint within human anatomy, is particularly susceptible to injuries, notably sprains, due to its complex structural composition and the substantial load it endures, especially among high-performance athletes, thereby necessitating the development of innovative, patient-specific rehabilitation solutions to address the challenges presented during the recovery process. In response to this, a non-surgical approach is proposed, involving the meticulous design and implementation of a personalized orthosis. It will be designed employing additive manufacturing with polyethylene terephthalate glycol (PETG), which facilitates immobilization while also enhancing breathability and comfort through the strategic incorporation of hexagonal holes. It demonstrates significant promise in its innovative design, customizability, and potential applicability, contributing to the broader field of biomechanics and orthopedic rehabilitation.
format Article
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institution Kabale University
issn 2673-4591
language English
publishDate 2025-02-01
publisher MDPI AG
record_format Article
series Engineering Proceedings
spelling doaj-art-a3f82d32192a4dddb35181828f5c77a82025-08-20T03:43:27ZengMDPI AGEngineering Proceedings2673-45912025-02-018312410.3390/engproc2025083024Additive Manufacturing of a Customized Printed Ankle–Foot Orthosis: Design, Manufacturing, and Mechanical EvaluationAdrián Hernández0Valery Huarcaya1Ítalo Acuña2Gabriel Marcos3Gianella Ccama4Emilio Ochoa5Andoni R. Molina6Sección Bioingeniería, Pontificia Universidad Católica del Perú, Lima 15088, PeruSección Bioingeniería, Pontificia Universidad Católica del Perú, Lima 15088, PeruSección Bioingeniería, Pontificia Universidad Católica del Perú, Lima 15088, PeruSección Bioingeniería, Pontificia Universidad Católica del Perú, Lima 15088, PeruSección Bioingeniería, Pontificia Universidad Católica del Perú, Lima 15088, PeruSección Bioingeniería, Pontificia Universidad Católica del Perú, Lima 15088, PeruCITE Materiales, Pontificia Universidad Católica del Perú, Lima 15088, PeruThe ankle, a pivotal and intricate joint within human anatomy, is particularly susceptible to injuries, notably sprains, due to its complex structural composition and the substantial load it endures, especially among high-performance athletes, thereby necessitating the development of innovative, patient-specific rehabilitation solutions to address the challenges presented during the recovery process. In response to this, a non-surgical approach is proposed, involving the meticulous design and implementation of a personalized orthosis. It will be designed employing additive manufacturing with polyethylene terephthalate glycol (PETG), which facilitates immobilization while also enhancing breathability and comfort through the strategic incorporation of hexagonal holes. It demonstrates significant promise in its innovative design, customizability, and potential applicability, contributing to the broader field of biomechanics and orthopedic rehabilitation.https://www.mdpi.com/2673-4591/83/1/24orthosissprainankle–foot3D printingbiomechanics
spellingShingle Adrián Hernández
Valery Huarcaya
Ítalo Acuña
Gabriel Marcos
Gianella Ccama
Emilio Ochoa
Andoni R. Molina
Additive Manufacturing of a Customized Printed Ankle–Foot Orthosis: Design, Manufacturing, and Mechanical Evaluation
Engineering Proceedings
orthosis
sprain
ankle–foot
3D printing
biomechanics
title Additive Manufacturing of a Customized Printed Ankle–Foot Orthosis: Design, Manufacturing, and Mechanical Evaluation
title_full Additive Manufacturing of a Customized Printed Ankle–Foot Orthosis: Design, Manufacturing, and Mechanical Evaluation
title_fullStr Additive Manufacturing of a Customized Printed Ankle–Foot Orthosis: Design, Manufacturing, and Mechanical Evaluation
title_full_unstemmed Additive Manufacturing of a Customized Printed Ankle–Foot Orthosis: Design, Manufacturing, and Mechanical Evaluation
title_short Additive Manufacturing of a Customized Printed Ankle–Foot Orthosis: Design, Manufacturing, and Mechanical Evaluation
title_sort additive manufacturing of a customized printed ankle foot orthosis design manufacturing and mechanical evaluation
topic orthosis
sprain
ankle–foot
3D printing
biomechanics
url https://www.mdpi.com/2673-4591/83/1/24
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