Research on Local Structure Optimization and Lightweight Improvement of Bogie Frame

Reduction stress concentration effect of structure, changing the structure geometry and reducing the geometry of structure are effective methods to realize the lightweight and improve the endurance strength of welded bogie frame. Taking a bogie frame structure as an example, based on the structural...

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Main Authors: Hao LIANG, Caiying MI
Format: Article
Language:zho
Published: Editorial Department of Electric Drive for Locomotives 2020-01-01
Series:机车电传动
Subjects:
Online Access:http://edl.csrzic.com/thesisDetails#10.13890/j.issn.1000-128x.2020.01.118
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author Hao LIANG
Caiying MI
author_facet Hao LIANG
Caiying MI
author_sort Hao LIANG
collection DOAJ
description Reduction stress concentration effect of structure, changing the structure geometry and reducing the geometry of structure are effective methods to realize the lightweight and improve the endurance strength of welded bogie frame. Taking a bogie frame structure as an example, based on the structural fatigue strength evaluation method of DVS 1612 standard and the specified welding joint quality level, the local welding joint optimization and the local structure shape optimization were carried out in the area of high stress concentration effect of the structure, and the availability of the welded joint located in the area between anti-roll bar mounting block and side frame cover plate had dropped from 1.773 to 0.704/0.871 . At the same time, the thickness of the lower cover plate of the side beam, the inner and outer vertical plates of the auxiliary longitudinal beam and the wall thickness of the steel tube of the transverse beam were reduced. On the premise of meeting the fatigue strength, the goal of lightweight and local structure optimization of the frame was realized.
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publisher Editorial Department of Electric Drive for Locomotives
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spelling doaj-art-a3806dda14ea4ee989489d8fddba13c32025-08-20T03:09:14ZzhoEditorial Department of Electric Drive for Locomotives机车电传动1000-128X2020-01-0112112520920827Research on Local Structure Optimization and Lightweight Improvement of Bogie FrameHao LIANGCaiying MIReduction stress concentration effect of structure, changing the structure geometry and reducing the geometry of structure are effective methods to realize the lightweight and improve the endurance strength of welded bogie frame. Taking a bogie frame structure as an example, based on the structural fatigue strength evaluation method of DVS 1612 standard and the specified welding joint quality level, the local welding joint optimization and the local structure shape optimization were carried out in the area of high stress concentration effect of the structure, and the availability of the welded joint located in the area between anti-roll bar mounting block and side frame cover plate had dropped from 1.773 to 0.704/0.871 . At the same time, the thickness of the lower cover plate of the side beam, the inner and outer vertical plates of the auxiliary longitudinal beam and the wall thickness of the steel tube of the transverse beam were reduced. On the premise of meeting the fatigue strength, the goal of lightweight and local structure optimization of the frame was realized.http://edl.csrzic.com/thesisDetails#10.13890/j.issn.1000-128x.2020.01.118bogiewelded frameendurance strengthDVS 1612lightweightstructure local optimizationFE model
spellingShingle Hao LIANG
Caiying MI
Research on Local Structure Optimization and Lightweight Improvement of Bogie Frame
机车电传动
bogie
welded frame
endurance strength
DVS 1612
lightweight
structure local optimization
FE model
title Research on Local Structure Optimization and Lightweight Improvement of Bogie Frame
title_full Research on Local Structure Optimization and Lightweight Improvement of Bogie Frame
title_fullStr Research on Local Structure Optimization and Lightweight Improvement of Bogie Frame
title_full_unstemmed Research on Local Structure Optimization and Lightweight Improvement of Bogie Frame
title_short Research on Local Structure Optimization and Lightweight Improvement of Bogie Frame
title_sort research on local structure optimization and lightweight improvement of bogie frame
topic bogie
welded frame
endurance strength
DVS 1612
lightweight
structure local optimization
FE model
url http://edl.csrzic.com/thesisDetails#10.13890/j.issn.1000-128x.2020.01.118
work_keys_str_mv AT haoliang researchonlocalstructureoptimizationandlightweightimprovementofbogieframe
AT caiyingmi researchonlocalstructureoptimizationandlightweightimprovementofbogieframe