Atomic-scale origin and multiscale evolution of non-electrochemical dissolution of metals in molten salts

Non-electrochemical dissolution (NED) of metals in melts is ubiquitous in daily life. Here, taking Ti dissolution in molten salts as an example, we decipher the mechanisms of NED of metals in molten salts. We discover that beyond the chemical dissolution, the unexpected physical dissolution appears...

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Main Authors: Rui Yuan, Handong Jiao, Ruiyang Sun, Leyang Li, Qi Wang, Donghua Tian, Xuefeng Zhang, Dongbai Sun, Shuqiang Jiao
Format: Article
Language:English
Published: Elsevier 2025-09-01
Series:Journal of Materials Research and Technology
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Online Access:http://www.sciencedirect.com/science/article/pii/S2238785425019209
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author Rui Yuan
Handong Jiao
Ruiyang Sun
Leyang Li
Qi Wang
Donghua Tian
Xuefeng Zhang
Dongbai Sun
Shuqiang Jiao
author_facet Rui Yuan
Handong Jiao
Ruiyang Sun
Leyang Li
Qi Wang
Donghua Tian
Xuefeng Zhang
Dongbai Sun
Shuqiang Jiao
author_sort Rui Yuan
collection DOAJ
description Non-electrochemical dissolution (NED) of metals in melts is ubiquitous in daily life. Here, taking Ti dissolution in molten salts as an example, we decipher the mechanisms of NED of metals in molten salts. We discover that beyond the chemical dissolution, the unexpected physical dissolution appears in molten salts. The physical dissolution originates predominantly from atomic thermal fluctuations at elevated temperatures, which weaken metallic bonds and intensify ion collisions with the metal matrix. Moreover, preferential dissolution occurs not only at grain boundaries but also on a specific crystal plane, which is attributed to its stronger halide adsorption affinity. Furthermore, the synergistic interplay between preferential dissolution and residual stress release triggers the slip-dissolution process, causing the Ti surface morphology to gradually evolve into characteristic terraces and dents. The findings clarify the atomic-scale origin and multiscale evolution of NED of metals in molten salts, laying the foundation for precise regulation of metal dissolution.
format Article
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institution DOAJ
issn 2238-7854
language English
publishDate 2025-09-01
publisher Elsevier
record_format Article
series Journal of Materials Research and Technology
spelling doaj-art-a24ee68b9d244ef1ae37732b980cff872025-08-20T02:47:27ZengElsevierJournal of Materials Research and Technology2238-78542025-09-013870270910.1016/j.jmrt.2025.07.262Atomic-scale origin and multiscale evolution of non-electrochemical dissolution of metals in molten saltsRui Yuan0Handong Jiao1Ruiyang Sun2Leyang Li3Qi Wang4Donghua Tian5Xuefeng Zhang6Dongbai Sun7Shuqiang Jiao8Institute of Advanced Structure Technology, Beijing Institute of Technology, Beijing, 100081, PR ChinaInstitute of Advanced Structure Technology, Beijing Institute of Technology, Beijing, 100081, PR China; Corresponding author.Institute of Advanced Structure Technology, Beijing Institute of Technology, Beijing, 100081, PR ChinaInstitute of Advanced Structure Technology, Beijing Institute of Technology, Beijing, 100081, PR ChinaSouthern Marine Science and Engineering Guangdong Laboratory (Zhuhai), Zhuhai, 519082, PR ChinaNational Center for Materials Service Safety, University of Science and Technology Beijing, Beijing, 100083, PR ChinaCollege of Metallurgical Engineering, Xi'an University of Architecture and Technology, Xi'an, 710055, PR ChinaSouthern Marine Science and Engineering Guangdong Laboratory (Zhuhai), Zhuhai, 519082, PR China; Corresponding author.State Key Laboratory of Advanced Metallurgy, University of Science and Technology Beijing, Beijing, 100083, PR China; Corresponding author.Non-electrochemical dissolution (NED) of metals in melts is ubiquitous in daily life. Here, taking Ti dissolution in molten salts as an example, we decipher the mechanisms of NED of metals in molten salts. We discover that beyond the chemical dissolution, the unexpected physical dissolution appears in molten salts. The physical dissolution originates predominantly from atomic thermal fluctuations at elevated temperatures, which weaken metallic bonds and intensify ion collisions with the metal matrix. Moreover, preferential dissolution occurs not only at grain boundaries but also on a specific crystal plane, which is attributed to its stronger halide adsorption affinity. Furthermore, the synergistic interplay between preferential dissolution and residual stress release triggers the slip-dissolution process, causing the Ti surface morphology to gradually evolve into characteristic terraces and dents. The findings clarify the atomic-scale origin and multiscale evolution of NED of metals in molten salts, laying the foundation for precise regulation of metal dissolution.http://www.sciencedirect.com/science/article/pii/S2238785425019209Non-electrochemical dissolutionDissolution dynamicsAtomic-scale originMultiscale evolution
spellingShingle Rui Yuan
Handong Jiao
Ruiyang Sun
Leyang Li
Qi Wang
Donghua Tian
Xuefeng Zhang
Dongbai Sun
Shuqiang Jiao
Atomic-scale origin and multiscale evolution of non-electrochemical dissolution of metals in molten salts
Journal of Materials Research and Technology
Non-electrochemical dissolution
Dissolution dynamics
Atomic-scale origin
Multiscale evolution
title Atomic-scale origin and multiscale evolution of non-electrochemical dissolution of metals in molten salts
title_full Atomic-scale origin and multiscale evolution of non-electrochemical dissolution of metals in molten salts
title_fullStr Atomic-scale origin and multiscale evolution of non-electrochemical dissolution of metals in molten salts
title_full_unstemmed Atomic-scale origin and multiscale evolution of non-electrochemical dissolution of metals in molten salts
title_short Atomic-scale origin and multiscale evolution of non-electrochemical dissolution of metals in molten salts
title_sort atomic scale origin and multiscale evolution of non electrochemical dissolution of metals in molten salts
topic Non-electrochemical dissolution
Dissolution dynamics
Atomic-scale origin
Multiscale evolution
url http://www.sciencedirect.com/science/article/pii/S2238785425019209
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