Effect of Steel Fibers and Iron Filings on Concrete Properties with Partial Replacement of Cement by Fly Ash

Concrete is one of the most used construction materials., Mineral admixtures with pozzolanic characteristics, like silica fume, fly ash, ground granulated blast-furnace slag, and metakaolin, are often used to replace Portland cement in construction projects partially. Concrete faces persistent chal...

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Main Authors: Zainab A. Mohammed, Assel Qaddoori Makhool, Yasir W. Abdujaleel, Ishraq Hameed Naser, Gummadi Chiranjeevi
Format: Article
Language:English
Published: middle technical university 2025-03-01
Series:Journal of Techniques
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Online Access:https://journal.mtu.edu.iq/index.php/MTU/article/view/2638
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author Zainab A. Mohammed
Assel Qaddoori Makhool
Yasir W. Abdujaleel
Ishraq Hameed Naser
Gummadi Chiranjeevi
author_facet Zainab A. Mohammed
Assel Qaddoori Makhool
Yasir W. Abdujaleel
Ishraq Hameed Naser
Gummadi Chiranjeevi
author_sort Zainab A. Mohammed
collection DOAJ
description Concrete is one of the most used construction materials., Mineral admixtures with pozzolanic characteristics, like silica fume, fly ash, ground granulated blast-furnace slag, and metakaolin, are often used to replace Portland cement in construction projects partially. Concrete faces persistent challenges, such as low tensile strength, brittleness, and a propensity to crack. This comprehensive study explores the improvement of partial substitution of Portland cement concrete properties with fly ash and reinforced with steel fibers and iron filings. In total, 45 cubes (150 mm) and prisms (100x100x500 mm) were tested using an M25 mix, varying the steel fiber volume fractions at 0%, 0.5%, and 1.0%. These specimens were subjected to given curing periods, after which compressive and split tensile strength tests were conducted to assess their performance. For comparison, plain concrete specimens of the same mix were also tested. Also, iron filings were incorporated into the concrete mix at three different percentages (0%, 0.5%, and 1%) to assess their influence on compressive and tensile strengths after 28 days. The results demonstrate that the addition of steel fibers significantly enhances the mechanical properties of concrete. After 28 days, compressive strength increased by 8.5% to 24%, tensile strength improved by 15% to 49.43%, and flexural strength increased by 38.5% to 85%. Similarly, the inclusion of iron filings improved compressive strength by 9.78% initially, followed by a decrease of 13.84% at higher content. Tensile strength increased by 24.05% to 34.43%, while flexural strength improved by 21% to 29.7%. However, both steel fibers and iron filings slightly reduced workability, with slump values ranging from 63 mm to 92 mm depending on the material and its proportion. The outcomes provide a comparative analysis of the effect of steel fibers and iron filings on the mechanical characteristics of concrete, and present valuable understandings for optimizing concrete behavior in construction applications.
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publishDate 2025-03-01
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spelling doaj-art-a1f53d4837d249dc8f4b93d372988e6f2025-08-20T01:50:37Zengmiddle technical universityJournal of Techniques1818-653X2708-83832025-03-017110.51173/jt.v7i1.2638Effect of Steel Fibers and Iron Filings on Concrete Properties with Partial Replacement of Cement by Fly AshZainab A. Mohammed0Assel Qaddoori Makhool1Yasir W. Abdujaleel2Ishraq Hameed Naser3Gummadi Chiranjeevi4Civil Engineering Department, College Engineering, Al-Iraqia University, Baghdad, IraqCivil Engineering Department, College Engineering, Al-Iraqia University, Baghdad, IraqCivil Engineering Department, College Engineering, Al-Iraqia University, Baghdad, IraqCivil Engineering Department, College Engineering, Al-Iraqia University, Baghdad, IraqNational institute of technology, Warangal, India Concrete is one of the most used construction materials., Mineral admixtures with pozzolanic characteristics, like silica fume, fly ash, ground granulated blast-furnace slag, and metakaolin, are often used to replace Portland cement in construction projects partially. Concrete faces persistent challenges, such as low tensile strength, brittleness, and a propensity to crack. This comprehensive study explores the improvement of partial substitution of Portland cement concrete properties with fly ash and reinforced with steel fibers and iron filings. In total, 45 cubes (150 mm) and prisms (100x100x500 mm) were tested using an M25 mix, varying the steel fiber volume fractions at 0%, 0.5%, and 1.0%. These specimens were subjected to given curing periods, after which compressive and split tensile strength tests were conducted to assess their performance. For comparison, plain concrete specimens of the same mix were also tested. Also, iron filings were incorporated into the concrete mix at three different percentages (0%, 0.5%, and 1%) to assess their influence on compressive and tensile strengths after 28 days. The results demonstrate that the addition of steel fibers significantly enhances the mechanical properties of concrete. After 28 days, compressive strength increased by 8.5% to 24%, tensile strength improved by 15% to 49.43%, and flexural strength increased by 38.5% to 85%. Similarly, the inclusion of iron filings improved compressive strength by 9.78% initially, followed by a decrease of 13.84% at higher content. Tensile strength increased by 24.05% to 34.43%, while flexural strength improved by 21% to 29.7%. However, both steel fibers and iron filings slightly reduced workability, with slump values ranging from 63 mm to 92 mm depending on the material and its proportion. The outcomes provide a comparative analysis of the effect of steel fibers and iron filings on the mechanical characteristics of concrete, and present valuable understandings for optimizing concrete behavior in construction applications. https://journal.mtu.edu.iq/index.php/MTU/article/view/2638Fly AshHardened ConcreteFresh ConcreteSteel FiberIron FilingsCrack Resistance
spellingShingle Zainab A. Mohammed
Assel Qaddoori Makhool
Yasir W. Abdujaleel
Ishraq Hameed Naser
Gummadi Chiranjeevi
Effect of Steel Fibers and Iron Filings on Concrete Properties with Partial Replacement of Cement by Fly Ash
Journal of Techniques
Fly Ash
Hardened Concrete
Fresh Concrete
Steel Fiber
Iron Filings
Crack Resistance
title Effect of Steel Fibers and Iron Filings on Concrete Properties with Partial Replacement of Cement by Fly Ash
title_full Effect of Steel Fibers and Iron Filings on Concrete Properties with Partial Replacement of Cement by Fly Ash
title_fullStr Effect of Steel Fibers and Iron Filings on Concrete Properties with Partial Replacement of Cement by Fly Ash
title_full_unstemmed Effect of Steel Fibers and Iron Filings on Concrete Properties with Partial Replacement of Cement by Fly Ash
title_short Effect of Steel Fibers and Iron Filings on Concrete Properties with Partial Replacement of Cement by Fly Ash
title_sort effect of steel fibers and iron filings on concrete properties with partial replacement of cement by fly ash
topic Fly Ash
Hardened Concrete
Fresh Concrete
Steel Fiber
Iron Filings
Crack Resistance
url https://journal.mtu.edu.iq/index.php/MTU/article/view/2638
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