Research on the Forming Detection Technology of Shell Plates Based on Laser Scanning

In order to solve the problems of low efficiency and insufficient accuracy of the traditional manual template method in the forming detection of shell plates, a digital solution based on laser scanning detection system was proposed. By introducing a six-degree-of-freedom robotic arm and a high-preci...

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Main Authors: Ji Wang, Baichen Wang, Yujun Liu, Rui Li, Shilin Huo, Jiawei Shi, Lin Pang
Format: Article
Language:English
Published: MDPI AG 2025-05-01
Series:Journal of Marine Science and Engineering
Subjects:
Online Access:https://www.mdpi.com/2077-1312/13/6/1057
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author Ji Wang
Baichen Wang
Yujun Liu
Rui Li
Shilin Huo
Jiawei Shi
Lin Pang
author_facet Ji Wang
Baichen Wang
Yujun Liu
Rui Li
Shilin Huo
Jiawei Shi
Lin Pang
author_sort Ji Wang
collection DOAJ
description In order to solve the problems of low efficiency and insufficient accuracy of the traditional manual template method in the forming detection of shell plates, a digital solution based on laser scanning detection system was proposed. By introducing a six-degree-of-freedom robotic arm and a high-precision line laser sensor to build a three-dimensional detection platform, a digital template method framework including data acquisition, point cloud registration, surface reconstruction, and deviation analysis was innovatively constructed. A point cloud non-penetration registration algorithm fused with boundary geometric information was proposed. Based on the improved Delaunay triangulation algorithm, the surface is reconstructed and the digital template is extracted. Experimental verification shows that the method achieves an accuracy of less than 1 mm of error in the detection of outer plates, shortens the single detection time to less than 10 min, and improves the detection efficiency by more than 75% compared with the traditional method.
format Article
id doaj-art-a1a00f055bfb425f928ce66ae2e177eb
institution Kabale University
issn 2077-1312
language English
publishDate 2025-05-01
publisher MDPI AG
record_format Article
series Journal of Marine Science and Engineering
spelling doaj-art-a1a00f055bfb425f928ce66ae2e177eb2025-08-20T03:27:19ZengMDPI AGJournal of Marine Science and Engineering2077-13122025-05-01136105710.3390/jmse13061057Research on the Forming Detection Technology of Shell Plates Based on Laser ScanningJi Wang0Baichen Wang1Yujun Liu2Rui Li3Shilin Huo4Jiawei Shi5Lin Pang6School of Naval Architecture, Dalian University of Technology, Dalian 116024, ChinaSchool of Naval Architecture, Dalian University of Technology, Dalian 116024, ChinaSchool of Naval Architecture, Dalian University of Technology, Dalian 116024, ChinaSchool of Naval Architecture, Dalian University of Technology, Dalian 116024, ChinaSchool of Naval Architecture, Dalian University of Technology, Dalian 116024, ChinaSchool of Naval Architecture, Dalian University of Technology, Dalian 116024, ChinaAmerican Bureau of Shipping, Dalian 116024, ChinaIn order to solve the problems of low efficiency and insufficient accuracy of the traditional manual template method in the forming detection of shell plates, a digital solution based on laser scanning detection system was proposed. By introducing a six-degree-of-freedom robotic arm and a high-precision line laser sensor to build a three-dimensional detection platform, a digital template method framework including data acquisition, point cloud registration, surface reconstruction, and deviation analysis was innovatively constructed. A point cloud non-penetration registration algorithm fused with boundary geometric information was proposed. Based on the improved Delaunay triangulation algorithm, the surface is reconstructed and the digital template is extracted. Experimental verification shows that the method achieves an accuracy of less than 1 mm of error in the detection of outer plates, shortens the single detection time to less than 10 min, and improves the detection efficiency by more than 75% compared with the traditional method.https://www.mdpi.com/2077-1312/13/6/1057shell platelaser scanningpoint cloud registrationforming detection
spellingShingle Ji Wang
Baichen Wang
Yujun Liu
Rui Li
Shilin Huo
Jiawei Shi
Lin Pang
Research on the Forming Detection Technology of Shell Plates Based on Laser Scanning
Journal of Marine Science and Engineering
shell plate
laser scanning
point cloud registration
forming detection
title Research on the Forming Detection Technology of Shell Plates Based on Laser Scanning
title_full Research on the Forming Detection Technology of Shell Plates Based on Laser Scanning
title_fullStr Research on the Forming Detection Technology of Shell Plates Based on Laser Scanning
title_full_unstemmed Research on the Forming Detection Technology of Shell Plates Based on Laser Scanning
title_short Research on the Forming Detection Technology of Shell Plates Based on Laser Scanning
title_sort research on the forming detection technology of shell plates based on laser scanning
topic shell plate
laser scanning
point cloud registration
forming detection
url https://www.mdpi.com/2077-1312/13/6/1057
work_keys_str_mv AT jiwang researchontheformingdetectiontechnologyofshellplatesbasedonlaserscanning
AT baichenwang researchontheformingdetectiontechnologyofshellplatesbasedonlaserscanning
AT yujunliu researchontheformingdetectiontechnologyofshellplatesbasedonlaserscanning
AT ruili researchontheformingdetectiontechnologyofshellplatesbasedonlaserscanning
AT shilinhuo researchontheformingdetectiontechnologyofshellplatesbasedonlaserscanning
AT jiaweishi researchontheformingdetectiontechnologyofshellplatesbasedonlaserscanning
AT linpang researchontheformingdetectiontechnologyofshellplatesbasedonlaserscanning