The effects of Lean and people’s behaviours on Occupational Safety

Lean methodologies have been implemented in various sectors, helping to improve the overall efficiency and performance of organisations. The aim of this research is to investigate the relationship between Lean and occupational safety and its impact on people’s behaviour. To this end, a survey was de...

Full description

Saved in:
Bibliographic Details
Main Authors: Sá José Carlos, Oliveira Ana, Hines Peter, Mourão Filipa, McDermott Olivia, Marques Pedro Alexandre, Zouari Alaeddine, Pathania Abhilash, Ulewicz Robert
Format: Article
Language:English
Published: Sciendo 2025-03-01
Series:Production Engineering Archives
Subjects:
Online Access:https://doi.org/10.30657/pea.2025.31.1
Tags: Add Tag
No Tags, Be the first to tag this record!
_version_ 1850181512375304192
author Sá José Carlos
Oliveira Ana
Hines Peter
Mourão Filipa
McDermott Olivia
Marques Pedro Alexandre
Zouari Alaeddine
Pathania Abhilash
Ulewicz Robert
author_facet Sá José Carlos
Oliveira Ana
Hines Peter
Mourão Filipa
McDermott Olivia
Marques Pedro Alexandre
Zouari Alaeddine
Pathania Abhilash
Ulewicz Robert
author_sort Sá José Carlos
collection DOAJ
description Lean methodologies have been implemented in various sectors, helping to improve the overall efficiency and performance of organisations. The aim of this research is to investigate the relationship between Lean and occupational safety and its impact on people’s behaviour. To this end, a survey was developed and a statistical study carried out. The survey was sent to 4381 companies, from which 289 responses were received from 12 different countries. The Cronbach’s alpha value obtained was greater than 0.86, which indicates that the internal reliability/consistency of the results is very good. Through the statistical study it was possible to conclude that the approaches with the greatest contribution to cultural change in terms of occupational safety are 5S, Standard Work and TPM. It was also concluded that the implementation of Lean practices has a positive impact on people’s behaviour, and that these results differ depending on whether the company is located in Portugal or not. Furthermore, Lean proved to have a very positive impact on performance indicators, especially in companies located in Portugal, regardless of the sector of activity. The results also show that the contribution of Lean management to occupational safety system is very important in different sectors and is influenced by the sector of activity and by the company’s location, and that the impact of the occupational safety system on people’s behaviour was considered very important, with little influence from the company’s location and no influence from the sector of activity. This comprehensive research provides a body of knowledge that is expected to provide positive insights for Lean practitioners, managers and academics.
format Article
id doaj-art-a18b1d13dff3406399e5f91b9c6e92eb
institution OA Journals
issn 2353-7779
language English
publishDate 2025-03-01
publisher Sciendo
record_format Article
series Production Engineering Archives
spelling doaj-art-a18b1d13dff3406399e5f91b9c6e92eb2025-08-20T02:17:53ZengSciendoProduction Engineering Archives2353-77792025-03-0131111410.30657/pea.2025.31.1The effects of Lean and people’s behaviours on Occupational SafetySá José Carlos0Oliveira Ana1Hines Peter2Mourão Filipa3McDermott Olivia4Marques Pedro Alexandre5Zouari Alaeddine6Pathania Abhilash7Ulewicz Robert8Department of Mechanical Engineering, School of Engineering, Polytechnic of Porto, Rua Dr. António Bernardino de Almeida, 431 - 4200-072 Porto, PortugalDepartment of Mechanical Engineering, School of Engineering, Polytechnic of Porto, Rua Dr. António Bernardino de Almeida, 431 - 4200-072 Porto, PortugalDepartment of Management and Organisation, South East Technological University, Cork Road Campus, Cork Road, Waterford, X91 K0EK, IrelandInstituto Politécnico de Viana do Castelo, Praça Gen. Barbosa 44, 4900-347 Viana do Castelo, PortugalCollege of Science & Engineering, University of Galway, Galway, IrelandH91TK33Faculty of Engineetring, Lusófona University, Campo Grande 376, 1749-024 Lisboa, PortugalHigher Institute of Industrial Management of Sfax, University of Sfax, Sfax, TunisiaAmity Education Valley Gurugram, Manesar, Panchgaon, Haryana 122412, ÍndiaFaculty of Management, Czestochowa University of Technology, al. Armii Krajowej 19b, 42-200Czestochowa, PolandLean methodologies have been implemented in various sectors, helping to improve the overall efficiency and performance of organisations. The aim of this research is to investigate the relationship between Lean and occupational safety and its impact on people’s behaviour. To this end, a survey was developed and a statistical study carried out. The survey was sent to 4381 companies, from which 289 responses were received from 12 different countries. The Cronbach’s alpha value obtained was greater than 0.86, which indicates that the internal reliability/consistency of the results is very good. Through the statistical study it was possible to conclude that the approaches with the greatest contribution to cultural change in terms of occupational safety are 5S, Standard Work and TPM. It was also concluded that the implementation of Lean practices has a positive impact on people’s behaviour, and that these results differ depending on whether the company is located in Portugal or not. Furthermore, Lean proved to have a very positive impact on performance indicators, especially in companies located in Portugal, regardless of the sector of activity. The results also show that the contribution of Lean management to occupational safety system is very important in different sectors and is influenced by the sector of activity and by the company’s location, and that the impact of the occupational safety system on people’s behaviour was considered very important, with little influence from the company’s location and no influence from the sector of activity. This comprehensive research provides a body of knowledge that is expected to provide positive insights for Lean practitioners, managers and academics.https://doi.org/10.30657/pea.2025.31.1leanoccupational safetylean safetysafety behaviours
spellingShingle Sá José Carlos
Oliveira Ana
Hines Peter
Mourão Filipa
McDermott Olivia
Marques Pedro Alexandre
Zouari Alaeddine
Pathania Abhilash
Ulewicz Robert
The effects of Lean and people’s behaviours on Occupational Safety
Production Engineering Archives
lean
occupational safety
lean safety
safety behaviours
title The effects of Lean and people’s behaviours on Occupational Safety
title_full The effects of Lean and people’s behaviours on Occupational Safety
title_fullStr The effects of Lean and people’s behaviours on Occupational Safety
title_full_unstemmed The effects of Lean and people’s behaviours on Occupational Safety
title_short The effects of Lean and people’s behaviours on Occupational Safety
title_sort effects of lean and people s behaviours on occupational safety
topic lean
occupational safety
lean safety
safety behaviours
url https://doi.org/10.30657/pea.2025.31.1
work_keys_str_mv AT sajosecarlos theeffectsofleanandpeoplesbehavioursonoccupationalsafety
AT oliveiraana theeffectsofleanandpeoplesbehavioursonoccupationalsafety
AT hinespeter theeffectsofleanandpeoplesbehavioursonoccupationalsafety
AT mouraofilipa theeffectsofleanandpeoplesbehavioursonoccupationalsafety
AT mcdermottolivia theeffectsofleanandpeoplesbehavioursonoccupationalsafety
AT marquespedroalexandre theeffectsofleanandpeoplesbehavioursonoccupationalsafety
AT zouarialaeddine theeffectsofleanandpeoplesbehavioursonoccupationalsafety
AT pathaniaabhilash theeffectsofleanandpeoplesbehavioursonoccupationalsafety
AT ulewiczrobert theeffectsofleanandpeoplesbehavioursonoccupationalsafety
AT sajosecarlos effectsofleanandpeoplesbehavioursonoccupationalsafety
AT oliveiraana effectsofleanandpeoplesbehavioursonoccupationalsafety
AT hinespeter effectsofleanandpeoplesbehavioursonoccupationalsafety
AT mouraofilipa effectsofleanandpeoplesbehavioursonoccupationalsafety
AT mcdermottolivia effectsofleanandpeoplesbehavioursonoccupationalsafety
AT marquespedroalexandre effectsofleanandpeoplesbehavioursonoccupationalsafety
AT zouarialaeddine effectsofleanandpeoplesbehavioursonoccupationalsafety
AT pathaniaabhilash effectsofleanandpeoplesbehavioursonoccupationalsafety
AT ulewiczrobert effectsofleanandpeoplesbehavioursonoccupationalsafety