Polybutadiene polyurethane acrylate photosensitive resin and its application in 3D printing

High-performance resins that can withstand temperature changes are required to expand the application potential of additive manufacturing (3D printing) in response to increasing demand from various fields. In this study, a novel 3D-printing polybutadiene polyurethane acrylate photosensitive resin na...

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Main Authors: Hang Ning, Shaoyun Chen, Yan'e Liu, Bo Qu, Yanyu Zheng, Xiaoying Liu, Wenjie Li, Rui Wang, Nairong Chen, Dongxian Zhuo
Format: Article
Language:English
Published: Elsevier 2025-03-01
Series:Journal of Science: Advanced Materials and Devices
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Online Access:http://www.sciencedirect.com/science/article/pii/S2468217924001758
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author Hang Ning
Shaoyun Chen
Yan'e Liu
Bo Qu
Yanyu Zheng
Xiaoying Liu
Wenjie Li
Rui Wang
Nairong Chen
Dongxian Zhuo
author_facet Hang Ning
Shaoyun Chen
Yan'e Liu
Bo Qu
Yanyu Zheng
Xiaoying Liu
Wenjie Li
Rui Wang
Nairong Chen
Dongxian Zhuo
author_sort Hang Ning
collection DOAJ
description High-performance resins that can withstand temperature changes are required to expand the application potential of additive manufacturing (3D printing) in response to increasing demand from various fields. In this study, a novel 3D-printing polybutadiene polyurethane acrylate photosensitive resin named HTPBMA was prepared by mixing hydroxyl-terminated polybutadiene (HTPB) as the base material with other active diluent monomers and photoinitiators, including hydroxypropyl methacrylate (HPMA). The resulting resins exhibited good rheological properties and rapid photocuring ability, depending on the type and proportion of diluent monomer. In particular, the tensile strength and elongation at break of the sample with a 65:35 HTPBMA:HPMA ratio at −25 °C were 32.9 MPa and 246.1%, respectively, being 2.13 and 1.58 times the values at room temperature, respectively. These results indicate that HTPBMA exhibits excellent low-temperature performance and physical properties. The enhancement mechanism can likely be attributed to introducing of a flexible carbon chain as well as increased cross-linking density (υe). These advantages suggest that the novel photosensitive resin designed and prepared in this study can be used for photocuring 3D printing and maintain excellent performance under extreme climatic conditions. Thus, the proposed HTPBMA has broad application prospects in aerospace and materials science, especially in shoe materials and tires.
format Article
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issn 2468-2179
language English
publishDate 2025-03-01
publisher Elsevier
record_format Article
series Journal of Science: Advanced Materials and Devices
spelling doaj-art-a0fc5597caf6461990e9810f949f336b2025-08-20T03:11:37ZengElsevierJournal of Science: Advanced Materials and Devices2468-21792025-03-0110110084410.1016/j.jsamd.2024.100844Polybutadiene polyurethane acrylate photosensitive resin and its application in 3D printingHang Ning0Shaoyun Chen1Yan'e Liu2Bo Qu3Yanyu Zheng4Xiaoying Liu5Wenjie Li6Rui Wang7Nairong Chen8Dongxian Zhuo9College of Chemical Engineering and Materials Science, Quanzhou Normal University, Quanzhou, Fujian, 362000, PR China; College of Materials Engineering, Fujian Agriculture and Forestry University, Fuzhou, 350002, PR China; Fujian University Engineering Research Center of Polymer Functional Coating based Graphene, Fujian, 362000, PR China; Fujian Key Laboratory of New Materials for Light Textile and Chemical Industry, Fujian, 362000, PR ChinaCollege of Chemical Engineering and Materials Science, Quanzhou Normal University, Quanzhou, Fujian, 362000, PR China; College of Materials Engineering, Fujian Agriculture and Forestry University, Fuzhou, 350002, PR China; Fujian University Engineering Research Center of Polymer Functional Coating based Graphene, Fujian, 362000, PR China; Fujian Key Laboratory of New Materials for Light Textile and Chemical Industry, Fujian, 362000, PR China; Corresponding author. College of Chemical Engineering and Materials Science, Quanzhou Normal University, Quanzhou, Fujian, 362000, PR China.College of Chemical Engineering and Materials Science, Quanzhou Normal University, Quanzhou, Fujian, 362000, PR China; Fujian University Engineering Research Center of Polymer Functional Coating based Graphene, Fujian, 362000, PR China; Fujian Key Laboratory of New Materials for Light Textile and Chemical Industry, Fujian, 362000, PR ChinaCollege of Chemical Engineering and Materials Science, Quanzhou Normal University, Quanzhou, Fujian, 362000, PR China; Fujian University Engineering Research Center of Polymer Functional Coating based Graphene, Fujian, 362000, PR China; Fujian Key Laboratory of New Materials for Light Textile and Chemical Industry, Fujian, 362000, PR ChinaCollege of Chemical Engineering and Materials Science, Quanzhou Normal University, Quanzhou, Fujian, 362000, PR China; Fujian University Engineering Research Center of Polymer Functional Coating based Graphene, Fujian, 362000, PR China; Fujian Key Laboratory of New Materials for Light Textile and Chemical Industry, Fujian, 362000, PR ChinaCollege of Chemical Engineering and Materials Science, Quanzhou Normal University, Quanzhou, Fujian, 362000, PR China; Fujian University Engineering Research Center of Polymer Functional Coating based Graphene, Fujian, 362000, PR China; Fujian Key Laboratory of New Materials for Light Textile and Chemical Industry, Fujian, 362000, PR ChinaCollege of Chemical Engineering and Materials Science, Quanzhou Normal University, Quanzhou, Fujian, 362000, PR China; Fujian University Engineering Research Center of Polymer Functional Coating based Graphene, Fujian, 362000, PR China; Fujian Key Laboratory of New Materials for Light Textile and Chemical Industry, Fujian, 362000, PR ChinaCollege of Chemical Engineering and Materials Science, Quanzhou Normal University, Quanzhou, Fujian, 362000, PR China; Fujian University Engineering Research Center of Polymer Functional Coating based Graphene, Fujian, 362000, PR China; Fujian Key Laboratory of New Materials for Light Textile and Chemical Industry, Fujian, 362000, PR ChinaCollege of Materials Engineering, Fujian Agriculture and Forestry University, Fuzhou, 350002, PR China; Corresponding author. College of Materials Engineering, Fujian Agriculture and Forestry University, Fuzhou 350002, China.College of Chemical Engineering and Materials Science, Quanzhou Normal University, Quanzhou, Fujian, 362000, PR China; College of Materials Engineering, Fujian Agriculture and Forestry University, Fuzhou, 350002, PR China; Fujian University Engineering Research Center of Polymer Functional Coating based Graphene, Fujian, 362000, PR China; Fujian Key Laboratory of New Materials for Light Textile and Chemical Industry, Fujian, 362000, PR China; Corresponding author. College of Chemical Engineering and Materials Science, Quanzhou Normal University, Quanzhou, Fujian, 362000, PR China.High-performance resins that can withstand temperature changes are required to expand the application potential of additive manufacturing (3D printing) in response to increasing demand from various fields. In this study, a novel 3D-printing polybutadiene polyurethane acrylate photosensitive resin named HTPBMA was prepared by mixing hydroxyl-terminated polybutadiene (HTPB) as the base material with other active diluent monomers and photoinitiators, including hydroxypropyl methacrylate (HPMA). The resulting resins exhibited good rheological properties and rapid photocuring ability, depending on the type and proportion of diluent monomer. In particular, the tensile strength and elongation at break of the sample with a 65:35 HTPBMA:HPMA ratio at −25 °C were 32.9 MPa and 246.1%, respectively, being 2.13 and 1.58 times the values at room temperature, respectively. These results indicate that HTPBMA exhibits excellent low-temperature performance and physical properties. The enhancement mechanism can likely be attributed to introducing of a flexible carbon chain as well as increased cross-linking density (υe). These advantages suggest that the novel photosensitive resin designed and prepared in this study can be used for photocuring 3D printing and maintain excellent performance under extreme climatic conditions. Thus, the proposed HTPBMA has broad application prospects in aerospace and materials science, especially in shoe materials and tires.http://www.sciencedirect.com/science/article/pii/S2468217924001758Hydroxyl-terminated polyurethaneThree-dimensional printingMechanical propertiesTemperature resistance
spellingShingle Hang Ning
Shaoyun Chen
Yan'e Liu
Bo Qu
Yanyu Zheng
Xiaoying Liu
Wenjie Li
Rui Wang
Nairong Chen
Dongxian Zhuo
Polybutadiene polyurethane acrylate photosensitive resin and its application in 3D printing
Journal of Science: Advanced Materials and Devices
Hydroxyl-terminated polyurethane
Three-dimensional printing
Mechanical properties
Temperature resistance
title Polybutadiene polyurethane acrylate photosensitive resin and its application in 3D printing
title_full Polybutadiene polyurethane acrylate photosensitive resin and its application in 3D printing
title_fullStr Polybutadiene polyurethane acrylate photosensitive resin and its application in 3D printing
title_full_unstemmed Polybutadiene polyurethane acrylate photosensitive resin and its application in 3D printing
title_short Polybutadiene polyurethane acrylate photosensitive resin and its application in 3D printing
title_sort polybutadiene polyurethane acrylate photosensitive resin and its application in 3d printing
topic Hydroxyl-terminated polyurethane
Three-dimensional printing
Mechanical properties
Temperature resistance
url http://www.sciencedirect.com/science/article/pii/S2468217924001758
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