Applications of Industry 4.0 Technologies in Warehouse Management: A Systematic Literature Review

<i>Background:</i> Recent literature indicates that warehouse management costs account for a significant portion of overall logistics costs in companies. Warehousing requires the classification, controlling and management of inventory as well as processing of related information. Therefo...

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Main Authors: Lihle N. Tikwayo, Tebello N. D. Mathaba
Format: Article
Language:English
Published: MDPI AG 2023-04-01
Series:Logistics
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Online Access:https://www.mdpi.com/2305-6290/7/2/24
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author Lihle N. Tikwayo
Tebello N. D. Mathaba
author_facet Lihle N. Tikwayo
Tebello N. D. Mathaba
author_sort Lihle N. Tikwayo
collection DOAJ
description <i>Background:</i> Recent literature indicates that warehouse management costs account for a significant portion of overall logistics costs in companies. Warehousing requires the classification, controlling and management of inventory as well as processing of related information. Therefore, adopting efficient and reasonable warehouse management measures to achieve effective management and control of materials is a key means to flexibly adjusting the supply and demand of storage materials and reduce operating costs. There remains a gap in the understanding of benefits and barriers to the full adoption of Industry 4.0 technologies and decision support systems (DSSs) in warehouse management. <i>Methods:</i> This work applies a systematic literature review methodology of recent implementation case studies to analyze documented barriers and benefits of Industry 4.0 technology adoption in warehouse management. For analysis, benefits and barriers are ranked in order of importance using Pareto analysis based on their frequency of occurrence. <i>Results:</i> Improved process efficiency, the availability of real-time data, added competitive advantage and the ability to integrate business activities digitally are the top four most important benefits of implementing Industry 4.0 technologies and decision support systems in warehouse management. The prominent barriers to implementation are high life cycle cost, challenging physical environment/layout, inadequate supporting resource constraints, increased security risk and high energy consumption. <i>Conclusions:</i> Barriers to implementing Industry 4.0 technologies are interrelated in nature and prevent businesses from realizing the full benefit of implemented Industry 4.0 technologies. Adequate financial support, new knowledge and skills are required to be able to ensure the successful implementation of Industry 4.0 in warehousing management.
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spelling doaj-art-a0de98ff31e245f8bc627ceaf3eb71fd2025-08-20T03:35:48ZengMDPI AGLogistics2305-62902023-04-01722410.3390/logistics7020024Applications of Industry 4.0 Technologies in Warehouse Management: A Systematic Literature ReviewLihle N. Tikwayo0Tebello N. D. Mathaba1Postgraduate School of Engineering Management, University of Johannesburg, 1 Bunting Road, Auckland Park, Johannesburg 2006, South AfricaPostgraduate School of Engineering Management, University of Johannesburg, 1 Bunting Road, Auckland Park, Johannesburg 2006, South Africa<i>Background:</i> Recent literature indicates that warehouse management costs account for a significant portion of overall logistics costs in companies. Warehousing requires the classification, controlling and management of inventory as well as processing of related information. Therefore, adopting efficient and reasonable warehouse management measures to achieve effective management and control of materials is a key means to flexibly adjusting the supply and demand of storage materials and reduce operating costs. There remains a gap in the understanding of benefits and barriers to the full adoption of Industry 4.0 technologies and decision support systems (DSSs) in warehouse management. <i>Methods:</i> This work applies a systematic literature review methodology of recent implementation case studies to analyze documented barriers and benefits of Industry 4.0 technology adoption in warehouse management. For analysis, benefits and barriers are ranked in order of importance using Pareto analysis based on their frequency of occurrence. <i>Results:</i> Improved process efficiency, the availability of real-time data, added competitive advantage and the ability to integrate business activities digitally are the top four most important benefits of implementing Industry 4.0 technologies and decision support systems in warehouse management. The prominent barriers to implementation are high life cycle cost, challenging physical environment/layout, inadequate supporting resource constraints, increased security risk and high energy consumption. <i>Conclusions:</i> Barriers to implementing Industry 4.0 technologies are interrelated in nature and prevent businesses from realizing the full benefit of implemented Industry 4.0 technologies. Adequate financial support, new knowledge and skills are required to be able to ensure the successful implementation of Industry 4.0 in warehousing management.https://www.mdpi.com/2305-6290/7/2/24Industry 4.0 technologieswarehouse managementRFIDautonomous mobile robots
spellingShingle Lihle N. Tikwayo
Tebello N. D. Mathaba
Applications of Industry 4.0 Technologies in Warehouse Management: A Systematic Literature Review
Logistics
Industry 4.0 technologies
warehouse management
RFID
autonomous mobile robots
title Applications of Industry 4.0 Technologies in Warehouse Management: A Systematic Literature Review
title_full Applications of Industry 4.0 Technologies in Warehouse Management: A Systematic Literature Review
title_fullStr Applications of Industry 4.0 Technologies in Warehouse Management: A Systematic Literature Review
title_full_unstemmed Applications of Industry 4.0 Technologies in Warehouse Management: A Systematic Literature Review
title_short Applications of Industry 4.0 Technologies in Warehouse Management: A Systematic Literature Review
title_sort applications of industry 4 0 technologies in warehouse management a systematic literature review
topic Industry 4.0 technologies
warehouse management
RFID
autonomous mobile robots
url https://www.mdpi.com/2305-6290/7/2/24
work_keys_str_mv AT lihlentikwayo applicationsofindustry40technologiesinwarehousemanagementasystematicliteraturereview
AT tebellondmathaba applicationsofindustry40technologiesinwarehousemanagementasystematicliteraturereview