Multi Objective Optimisation of Metal Die Support Incremental Sheet Forming of SS 316L Sheets using Taguchi Grey Relational Analysis

The Metal Die Support Incremental Sheet Forming (MDS-ISF) enhances the dimensional accuracy of produced items in many industrial applications. However, the procedure limits metal sheet formability due to the strain between the tool and mandrel. As a result, selecting the best MDS-ISF technique to im...

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Main Authors: Visagan ARJUNAN, Ganesh PASUPATHY
Format: Article
Language:English
Published: Kaunas University of Technology 2025-05-01
Series:Medžiagotyra
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Online Access:https://matsc.ktu.lt/index.php/MatSc/article/view/38056
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author Visagan ARJUNAN
Ganesh PASUPATHY
author_facet Visagan ARJUNAN
Ganesh PASUPATHY
author_sort Visagan ARJUNAN
collection DOAJ
description The Metal Die Support Incremental Sheet Forming (MDS-ISF) enhances the dimensional accuracy of produced items in many industrial applications. However, the procedure limits metal sheet formability due to the strain between the tool and mandrel. As a result, selecting the best MDS-ISF technique to improve formability is a critical problem in the manufacture of complicated components. This study aims at optimising the forming parameters of MDS-ISF by forming single-walled cones of fixed wall angle and forming height by using Taguchi Grey Relational Analysis. The forming parameters selected for experimentation are step depth, spindle speed, and feed rate at three different levels. The responses, such as average surface roughness and average thickness, were selected for multi-objective optimisation and ANOVA was also conducted to study the influence of each forming parameter on the output responses. Additionally, the wall angle, and thickness of the components were also measured. From ANOVA, step depth had the uppermost influence on the surface finish and thickness trailed by feed rate and spindle speed.
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publishDate 2025-05-01
publisher Kaunas University of Technology
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series Medžiagotyra
spelling doaj-art-a01fd31727ff4d509bd52fd72716ef282025-08-20T03:05:45ZengKaunas University of TechnologyMedžiagotyra1392-13202029-72892025-05-0132216217010.5755/j02.ms.3805643310Multi Objective Optimisation of Metal Die Support Incremental Sheet Forming of SS 316L Sheets using Taguchi Grey Relational AnalysisVisagan ARJUNAN0https://orcid.org/0000-0002-2198-3208Ganesh PASUPATHY1https://orcid.org/0000-0001-5662-3694Anna UniversityAnna UniversityThe Metal Die Support Incremental Sheet Forming (MDS-ISF) enhances the dimensional accuracy of produced items in many industrial applications. However, the procedure limits metal sheet formability due to the strain between the tool and mandrel. As a result, selecting the best MDS-ISF technique to improve formability is a critical problem in the manufacture of complicated components. This study aims at optimising the forming parameters of MDS-ISF by forming single-walled cones of fixed wall angle and forming height by using Taguchi Grey Relational Analysis. The forming parameters selected for experimentation are step depth, spindle speed, and feed rate at three different levels. The responses, such as average surface roughness and average thickness, were selected for multi-objective optimisation and ANOVA was also conducted to study the influence of each forming parameter on the output responses. Additionally, the wall angle, and thickness of the components were also measured. From ANOVA, step depth had the uppermost influence on the surface finish and thickness trailed by feed rate and spindle speed.https://matsc.ktu.lt/index.php/MatSc/article/view/38056metal formingsurface roughnessthicknessoptimisationanova
spellingShingle Visagan ARJUNAN
Ganesh PASUPATHY
Multi Objective Optimisation of Metal Die Support Incremental Sheet Forming of SS 316L Sheets using Taguchi Grey Relational Analysis
Medžiagotyra
metal forming
surface roughness
thickness
optimisation
anova
title Multi Objective Optimisation of Metal Die Support Incremental Sheet Forming of SS 316L Sheets using Taguchi Grey Relational Analysis
title_full Multi Objective Optimisation of Metal Die Support Incremental Sheet Forming of SS 316L Sheets using Taguchi Grey Relational Analysis
title_fullStr Multi Objective Optimisation of Metal Die Support Incremental Sheet Forming of SS 316L Sheets using Taguchi Grey Relational Analysis
title_full_unstemmed Multi Objective Optimisation of Metal Die Support Incremental Sheet Forming of SS 316L Sheets using Taguchi Grey Relational Analysis
title_short Multi Objective Optimisation of Metal Die Support Incremental Sheet Forming of SS 316L Sheets using Taguchi Grey Relational Analysis
title_sort multi objective optimisation of metal die support incremental sheet forming of ss 316l sheets using taguchi grey relational analysis
topic metal forming
surface roughness
thickness
optimisation
anova
url https://matsc.ktu.lt/index.php/MatSc/article/view/38056
work_keys_str_mv AT visaganarjunan multiobjectiveoptimisationofmetaldiesupportincrementalsheetformingofss316lsheetsusingtaguchigreyrelationalanalysis
AT ganeshpasupathy multiobjectiveoptimisationofmetaldiesupportincrementalsheetformingofss316lsheetsusingtaguchigreyrelationalanalysis