Reutilization of Recycled CDW Sand in Mortars, Paving Blocks, and Structural Concrete

Reusing construction and demolition waste (CDW) as recycled aggregate reduces environmental impact and enhances resource efficiency. While previous research has mainly focused on the use of recycled aggregates (RAs) in concrete, this study evaluates the use of CDW-derived sand in mortars, paving blo...

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Main Authors: Ángel M. Pitarch, Ana Piquer, Lucía Reig, Marta Roig-Flores, Vicente Albero, David Hernández-Figueirido, Antonio Melchor-Eixea
Format: Article
Language:English
Published: MDPI AG 2025-03-01
Series:Applied Sciences
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Online Access:https://www.mdpi.com/2076-3417/15/7/3652
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author Ángel M. Pitarch
Ana Piquer
Lucía Reig
Marta Roig-Flores
Vicente Albero
David Hernández-Figueirido
Antonio Melchor-Eixea
author_facet Ángel M. Pitarch
Ana Piquer
Lucía Reig
Marta Roig-Flores
Vicente Albero
David Hernández-Figueirido
Antonio Melchor-Eixea
author_sort Ángel M. Pitarch
collection DOAJ
description Reusing construction and demolition waste (CDW) as recycled aggregate reduces environmental impact and enhances resource efficiency. While previous research has mainly focused on the use of recycled aggregates (RAs) in concrete, this study evaluates the use of CDW-derived sand in mortars, paving blocks, and structural concrete. Natural and CDW aggregates were characterized, and samples were prepared with two types of Portland cement, replacing up to 100% of the natural limestone sand. Tests were conducted to assess workability, density, strength, and durability. CDW aggregates, primarily composed of limestone and ceramics, reduced sample density as their content increased. Workability improved in the mortars and concrete with higher CDW contents, peaking at 20% CDW in paving blocks. Although the permeability of concrete increased with CDW content, the developed recycled aggregate concrete (RAC) met structural code requirements for all the exposure classes. Despite the decline in strength with higher CDW content, the paving blocks maintained a relative tensile splitting strength above 80%, and the relative compressive strength of the mortars cured for 28 days exceeded 70%. The RAC compressive strength remained within the required range for reinforced concrete (>25–30 MPa). These results validate the feasibility of using CDW-derived sand in various sustainable construction applications with minimal strength loss. Furthermore, they contribute to the development of standardized guidelines for RAs in non-structural applications, fostering broader industry adoption and environmental benefits.
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spelling doaj-art-9db7407e36cc4d599061bfa430a236a32025-08-20T02:15:55ZengMDPI AGApplied Sciences2076-34172025-03-01157365210.3390/app15073652Reutilization of Recycled CDW Sand in Mortars, Paving Blocks, and Structural ConcreteÁngel M. Pitarch0Ana Piquer1Lucía Reig2Marta Roig-Flores3Vicente Albero4David Hernández-Figueirido5Antonio Melchor-Eixea6Department of Mechanical Engineering and Construction, Universitat Jaume I, 12071 Castellón de la Plana, SpainDepartment of Mechanical Engineering and Construction, Universitat Jaume I, 12071 Castellón de la Plana, SpainDepartment of Mechanical Engineering and Construction, Universitat Jaume I, 12071 Castellón de la Plana, SpainDepartment of Mechanical Engineering and Construction, Universitat Jaume I, 12071 Castellón de la Plana, SpainDepartment of Mechanical Engineering and Construction, Universitat Jaume I, 12071 Castellón de la Plana, SpainDepartment of Mechanical Engineering and Construction, Universitat Jaume I, 12071 Castellón de la Plana, SpainDepartment of Mechanical Engineering and Construction, Universitat Jaume I, 12071 Castellón de la Plana, SpainReusing construction and demolition waste (CDW) as recycled aggregate reduces environmental impact and enhances resource efficiency. While previous research has mainly focused on the use of recycled aggregates (RAs) in concrete, this study evaluates the use of CDW-derived sand in mortars, paving blocks, and structural concrete. Natural and CDW aggregates were characterized, and samples were prepared with two types of Portland cement, replacing up to 100% of the natural limestone sand. Tests were conducted to assess workability, density, strength, and durability. CDW aggregates, primarily composed of limestone and ceramics, reduced sample density as their content increased. Workability improved in the mortars and concrete with higher CDW contents, peaking at 20% CDW in paving blocks. Although the permeability of concrete increased with CDW content, the developed recycled aggregate concrete (RAC) met structural code requirements for all the exposure classes. Despite the decline in strength with higher CDW content, the paving blocks maintained a relative tensile splitting strength above 80%, and the relative compressive strength of the mortars cured for 28 days exceeded 70%. The RAC compressive strength remained within the required range for reinforced concrete (>25–30 MPa). These results validate the feasibility of using CDW-derived sand in various sustainable construction applications with minimal strength loss. Furthermore, they contribute to the development of standardized guidelines for RAs in non-structural applications, fostering broader industry adoption and environmental benefits.https://www.mdpi.com/2076-3417/15/7/3652construction and demolition wasterecycled aggregatespaving blocksrecycled aggregate mortarsrecycled aggregate concretephysico-mechanical properties
spellingShingle Ángel M. Pitarch
Ana Piquer
Lucía Reig
Marta Roig-Flores
Vicente Albero
David Hernández-Figueirido
Antonio Melchor-Eixea
Reutilization of Recycled CDW Sand in Mortars, Paving Blocks, and Structural Concrete
Applied Sciences
construction and demolition waste
recycled aggregates
paving blocks
recycled aggregate mortars
recycled aggregate concrete
physico-mechanical properties
title Reutilization of Recycled CDW Sand in Mortars, Paving Blocks, and Structural Concrete
title_full Reutilization of Recycled CDW Sand in Mortars, Paving Blocks, and Structural Concrete
title_fullStr Reutilization of Recycled CDW Sand in Mortars, Paving Blocks, and Structural Concrete
title_full_unstemmed Reutilization of Recycled CDW Sand in Mortars, Paving Blocks, and Structural Concrete
title_short Reutilization of Recycled CDW Sand in Mortars, Paving Blocks, and Structural Concrete
title_sort reutilization of recycled cdw sand in mortars paving blocks and structural concrete
topic construction and demolition waste
recycled aggregates
paving blocks
recycled aggregate mortars
recycled aggregate concrete
physico-mechanical properties
url https://www.mdpi.com/2076-3417/15/7/3652
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