Optimizing children's hand orthosis design: A study on contact pressure distribution using FSR sensors

The design and comfort of hand orthoses for children are crucial for effective therapeutic outcomes. This research primarily aims to measure the contact force between the hand and orthoses in children under 10 years old and use this data as a loading condition for topology optimization to reduce hig...

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Main Authors: Dhaval Patel, Ivaylo Mitev, Thomas Rockenbauer, Thomas Antretter, Sandra Schloegl, Margit Lang
Format: Article
Language:English
Published: Elsevier 2025-03-01
Series:Materials & Design
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Online Access:http://www.sciencedirect.com/science/article/pii/S0264127525000991
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author Dhaval Patel
Ivaylo Mitev
Thomas Rockenbauer
Thomas Antretter
Sandra Schloegl
Margit Lang
author_facet Dhaval Patel
Ivaylo Mitev
Thomas Rockenbauer
Thomas Antretter
Sandra Schloegl
Margit Lang
author_sort Dhaval Patel
collection DOAJ
description The design and comfort of hand orthoses for children are crucial for effective therapeutic outcomes. This research primarily aims to measure the contact force between the hand and orthoses in children under 10 years old and use this data as a loading condition for topology optimization to reduce high-pressure areas, thereby enhancing wear comfort. Force Sensing Resistor (FSR) sensors were employed to record the contact force at 16 specific points on the orthoses using a voltage divider circuit with two different setups: the Teensy 3.5 chip board for 12-bit precision and the Elegoo Mega 2560 chip board for 10-bit precision. These force measurements were compared to existing data from an adult to highlight differences in pressure distribution. Additionally, the study demonstrates the feasibility of integrating precise sensor data into computational models for optimizing medical device designs. While this data could also be utilized in future research for sizing adjustments to optimize the soft padding materials within the orthoses for improved comfort, this aspect is not the primary focus of the current study. The results underscore the importance of developing orthotic designs tailored to pediatric users, informed by precise contact force measurements, to mitigate critical pressure sores and improve overall comfort.
format Article
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institution Kabale University
issn 0264-1275
language English
publishDate 2025-03-01
publisher Elsevier
record_format Article
series Materials & Design
spelling doaj-art-9d68fe42aa67497788ebaef3ad84a3c12025-02-11T04:33:29ZengElsevierMaterials & Design0264-12752025-03-01251113679Optimizing children's hand orthosis design: A study on contact pressure distribution using FSR sensorsDhaval Patel0Ivaylo Mitev1Thomas Rockenbauer2Thomas Antretter3Sandra Schloegl4Margit Lang5Polymer Competence Center Leoben GmbH, 8700 Leoben, Austria; Montanuniversität Leoben, Chair of Mechanics, 8700 Leoben, Austria; Corresponding author.Polymer Competence Center Leoben GmbH, 8700 Leoben, AustriaLuxinergy GmbH, 8700 Leoben, AustriaMontanuniversität Leoben, Chair of Mechanics, 8700 Leoben, AustriaPolymer Competence Center Leoben GmbH, 8700 Leoben, AustriaPolymer Competence Center Leoben GmbH, 8700 Leoben, AustriaThe design and comfort of hand orthoses for children are crucial for effective therapeutic outcomes. This research primarily aims to measure the contact force between the hand and orthoses in children under 10 years old and use this data as a loading condition for topology optimization to reduce high-pressure areas, thereby enhancing wear comfort. Force Sensing Resistor (FSR) sensors were employed to record the contact force at 16 specific points on the orthoses using a voltage divider circuit with two different setups: the Teensy 3.5 chip board for 12-bit precision and the Elegoo Mega 2560 chip board for 10-bit precision. These force measurements were compared to existing data from an adult to highlight differences in pressure distribution. Additionally, the study demonstrates the feasibility of integrating precise sensor data into computational models for optimizing medical device designs. While this data could also be utilized in future research for sizing adjustments to optimize the soft padding materials within the orthoses for improved comfort, this aspect is not the primary focus of the current study. The results underscore the importance of developing orthotic designs tailored to pediatric users, informed by precise contact force measurements, to mitigate critical pressure sores and improve overall comfort.http://www.sciencedirect.com/science/article/pii/S0264127525000991Contact pressureHand orthosisTopology optimizationSizing optimizationFinite element method (FEM)Force-sensing resistor (FSR) sensor
spellingShingle Dhaval Patel
Ivaylo Mitev
Thomas Rockenbauer
Thomas Antretter
Sandra Schloegl
Margit Lang
Optimizing children's hand orthosis design: A study on contact pressure distribution using FSR sensors
Materials & Design
Contact pressure
Hand orthosis
Topology optimization
Sizing optimization
Finite element method (FEM)
Force-sensing resistor (FSR) sensor
title Optimizing children's hand orthosis design: A study on contact pressure distribution using FSR sensors
title_full Optimizing children's hand orthosis design: A study on contact pressure distribution using FSR sensors
title_fullStr Optimizing children's hand orthosis design: A study on contact pressure distribution using FSR sensors
title_full_unstemmed Optimizing children's hand orthosis design: A study on contact pressure distribution using FSR sensors
title_short Optimizing children's hand orthosis design: A study on contact pressure distribution using FSR sensors
title_sort optimizing children s hand orthosis design a study on contact pressure distribution using fsr sensors
topic Contact pressure
Hand orthosis
Topology optimization
Sizing optimization
Finite element method (FEM)
Force-sensing resistor (FSR) sensor
url http://www.sciencedirect.com/science/article/pii/S0264127525000991
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AT thomasrockenbauer optimizingchildrenshandorthosisdesignastudyoncontactpressuredistributionusingfsrsensors
AT thomasantretter optimizingchildrenshandorthosisdesignastudyoncontactpressuredistributionusingfsrsensors
AT sandraschloegl optimizingchildrenshandorthosisdesignastudyoncontactpressuredistributionusingfsrsensors
AT margitlang optimizingchildrenshandorthosisdesignastudyoncontactpressuredistributionusingfsrsensors