Cause Analysis of External Corrosion Perforation Failure of P110 Tubing in a Water Injection Well

The macromorphology, material properties and corrosion products composition of the corrosive perforated P110 tubing in a water injection well were characterized. Combined with the investigation of service conditions and tubing neutral point calculation, the reason of external corrosion perforation i...

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Main Author: LI Fang, YANG Zhi-wen, ZENG Wen-guang, GAO Liang, ZHANG Jiang-jiang, ZHANG Lei, LU Min-xu
Format: Article
Language:zho
Published: Editorial Department of Materials Protection 2021-07-01
Series:Cailiao Baohu
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Online Access:http://www.mat-pro.com/fileup/1001-1560/PDF/20210728.pdf
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author LI Fang, YANG Zhi-wen, ZENG Wen-guang, GAO Liang, ZHANG Jiang-jiang, ZHANG Lei, LU Min-xu
author_facet LI Fang, YANG Zhi-wen, ZENG Wen-guang, GAO Liang, ZHANG Jiang-jiang, ZHANG Lei, LU Min-xu
author_sort LI Fang, YANG Zhi-wen, ZENG Wen-guang, GAO Liang, ZHANG Jiang-jiang, ZHANG Lei, LU Min-xu
collection DOAJ
description The macromorphology, material properties and corrosion products composition of the corrosive perforated P110 tubing in a water injection well were characterized. Combined with the investigation of service conditions and tubing neutral point calculation, the reason of external corrosion perforation in the water injection well was analyzed. Results showed that the obvious localized corrosion morphology only appeared on the corrosion perforation P110 tubing among the whole well depth tubing, more specifically, the failed tubing’s corrosion morphology was ulcerative. Meanwhile the failed tubing was under the tubing’s neutral point and in sinusoidal buckling. The material properties of the perforated tubing met the requirements of P110 steel in API SPEC 5CT-2011. The tubing external corrosion products were mainly FeOOH and CaCO3. It was indicated that in the buckling state, P110 tubing and casing contacted to form a gap, and then crevice corrosion failure occurred. The corrosion type was oxygen absorption corrosion, and the main factors of corrosion were gap effect and dissolved oxygen content. The corrosion mechanism was the acidification autocatalytic effect of occluded corrosion cell.
format Article
id doaj-art-9d0fb2cf48674e49b5aab5b23bc1f715
institution Kabale University
issn 1001-1560
language zho
publishDate 2021-07-01
publisher Editorial Department of Materials Protection
record_format Article
series Cailiao Baohu
spelling doaj-art-9d0fb2cf48674e49b5aab5b23bc1f7152025-08-20T03:28:58ZzhoEditorial Department of Materials ProtectionCailiao Baohu1001-15602021-07-0154715510.16577/j.cnki.42-1215/tb.2021.07.028Cause Analysis of External Corrosion Perforation Failure of P110 Tubing in a Water Injection WellLI Fang, YANG Zhi-wen, ZENG Wen-guang, GAO Liang, ZHANG Jiang-jiang, ZHANG Lei, LU Min-xu01. Northwest Branch Company of Sinopec, Urumqi 830011, China;2. Safetech Research Institute (Beijing) Co., Ltd., Beijing 100083, China;3. Institute for Advanced Materials and Technology, University of Science and Technology Beijing , Beijing 100083, ChinaThe macromorphology, material properties and corrosion products composition of the corrosive perforated P110 tubing in a water injection well were characterized. Combined with the investigation of service conditions and tubing neutral point calculation, the reason of external corrosion perforation in the water injection well was analyzed. Results showed that the obvious localized corrosion morphology only appeared on the corrosion perforation P110 tubing among the whole well depth tubing, more specifically, the failed tubing’s corrosion morphology was ulcerative. Meanwhile the failed tubing was under the tubing’s neutral point and in sinusoidal buckling. The material properties of the perforated tubing met the requirements of P110 steel in API SPEC 5CT-2011. The tubing external corrosion products were mainly FeOOH and CaCO3. It was indicated that in the buckling state, P110 tubing and casing contacted to form a gap, and then crevice corrosion failure occurred. The corrosion type was oxygen absorption corrosion, and the main factors of corrosion were gap effect and dissolved oxygen content. The corrosion mechanism was the acidification autocatalytic effect of occluded corrosion cell.http://www.mat-pro.com/fileup/1001-1560/PDF/20210728.pdfwater injection well; p110 tubing; oxygen corrosion; crevice corrosion; failure analysis
spellingShingle LI Fang, YANG Zhi-wen, ZENG Wen-guang, GAO Liang, ZHANG Jiang-jiang, ZHANG Lei, LU Min-xu
Cause Analysis of External Corrosion Perforation Failure of P110 Tubing in a Water Injection Well
Cailiao Baohu
water injection well; p110 tubing; oxygen corrosion; crevice corrosion; failure analysis
title Cause Analysis of External Corrosion Perforation Failure of P110 Tubing in a Water Injection Well
title_full Cause Analysis of External Corrosion Perforation Failure of P110 Tubing in a Water Injection Well
title_fullStr Cause Analysis of External Corrosion Perforation Failure of P110 Tubing in a Water Injection Well
title_full_unstemmed Cause Analysis of External Corrosion Perforation Failure of P110 Tubing in a Water Injection Well
title_short Cause Analysis of External Corrosion Perforation Failure of P110 Tubing in a Water Injection Well
title_sort cause analysis of external corrosion perforation failure of p110 tubing in a water injection well
topic water injection well; p110 tubing; oxygen corrosion; crevice corrosion; failure analysis
url http://www.mat-pro.com/fileup/1001-1560/PDF/20210728.pdf
work_keys_str_mv AT lifangyangzhiwenzengwenguanggaoliangzhangjiangjiangzhangleiluminxu causeanalysisofexternalcorrosionperforationfailureofp110tubinginawaterinjectionwell