Press Forward: Advancing Vaccine Production With High Hydrostatic Pressure Inactivation for Global Health Equity

Introduction: Viral inactivation constitutes the basis of many immunoprophylaxis strategies, alongside subunit and, more recently, nucleic-acid-based vaccines. The growing and continuous demand for vaccine doses has stimulated research in the field, boosting the development of new viral inactivation...

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Main Authors: Miss Martina Brandolini, Dr Alessandra Mistral De Pascali, Mr Giorgio Dirani, Mr Massimiliano Guerra, Ms Silvia Zannoli, Prof Pietro Rocculi, Dr Michele Morbarigazzi, Dr Davide Lelli, Dr Antonio Lavazza, Dr Francesca Battioni, Prof Monica Cricca, Prof Alessandra Scagliarini, Prof Vittorio Sambri
Format: Article
Language:English
Published: Elsevier 2025-03-01
Series:International Journal of Infectious Diseases
Online Access:http://www.sciencedirect.com/science/article/pii/S1201971224007744
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author Miss Martina Brandolini
Dr Alessandra Mistral De Pascali
Mr Giorgio Dirani
Mr Massimiliano Guerra
Ms Silvia Zannoli
Prof Pietro Rocculi
Dr Michele Morbarigazzi
Dr Davide Lelli
Dr Antonio Lavazza
Dr Francesca Battioni
Prof Monica Cricca
Prof Alessandra Scagliarini
Prof Vittorio Sambri
author_facet Miss Martina Brandolini
Dr Alessandra Mistral De Pascali
Mr Giorgio Dirani
Mr Massimiliano Guerra
Ms Silvia Zannoli
Prof Pietro Rocculi
Dr Michele Morbarigazzi
Dr Davide Lelli
Dr Antonio Lavazza
Dr Francesca Battioni
Prof Monica Cricca
Prof Alessandra Scagliarini
Prof Vittorio Sambri
author_sort Miss Martina Brandolini
collection DOAJ
description Introduction: Viral inactivation constitutes the basis of many immunoprophylaxis strategies, alongside subunit and, more recently, nucleic-acid-based vaccines. The growing and continuous demand for vaccine doses has stimulated research in the field, boosting the development of new viral inactivation techniques, like high hydrostatic pressure inactivation (HHP), already used in the food industry for controlling microbial contaminations. Studying the efficacy of this method to inactivate viruses may offer new possibilities. Methods: HHP-mediated inactivation of SARS-CoV-2 B.1 and BQ.1.1 lineages ultracentrifugation-purified viral isolates was carried out with a high-pressure system (Avure Technologies Inc.). Three different pressures, maintained for 5 minutes, were tested: 400, 500 and 600 MPa. Virus infectivity reduction was assessed on Vero E6 cell culture. The impact of the inactivation process on virion ultrastructure and on viral proteins’ antigenicity was evaluated by negative staining Transmission Electron Microscopy (TEM) and western blot. Immunogenicity was measured in a murine model (CD1 IGS mice) to assess its capacity to induce B- and T-cell-mediated responses at different time points after immunisation (ELISA, seroneutralisation and T-SPOT assays). Results: Inactivation assessment on Vero E6 cell culture highlighted that both variants were completely inactivated at 500 and 600 MPa, while virus isolates treated at 400 MPa retained infectivity, although replicating with slower kinetics. Even at the highest tested pressure, the viral particles were morphologically identifiable. Inactivation from 500 MPa nonetheless resulted in alterations of the outer surface, appearing smoother due to spikes damage. In agreement with evidence from TEM examination, while the ability of the spikes to bind antibodies was reduced compared with the non-HHP-inactivated control, other structural proteins, i.e., nucleocapsid and membrane, were not damaged. Inactivated viruses were thus capable to induce both an antibody and cell-mediated response in the murine model. Discussion: Preliminary results show HHP efficacy in producing viral inactivates that can efficiently be used as immunogens in murine animal models. The process has so far been validated against SARS-CoV-2, but can universally be used for other emerging and re-emerging viruses with a high impact on human and animal health. The same inactivation process is currently being evaluated for the inactivation of other viruses with high health impact, with promising pilot data. Conclusion: The development of a HHP viral inactivation method allowing the cost-effective production of large quantities of inactivated viral suspension (∼ 5€/litre) might represent an important turning point with a high intrinsic potential of clinical translation in the immunoprophylactic field for the development of new low-cost thermostable vaccines. In fact, not requiring a cold chain for distribution, they are suitable for use also in LMICs (Low- and Middle-Income Countries), which have historically been plagued by substantial disparities when it comes to public health policies, bridging the gap of vaccine access, distribution, and uptake.
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spelling doaj-art-9cdff95b9c9f454387698b1558151e5b2025-08-20T02:55:17ZengElsevierInternational Journal of Infectious Diseases1201-97122025-03-0115210769910.1016/j.ijid.2024.107699Press Forward: Advancing Vaccine Production With High Hydrostatic Pressure Inactivation for Global Health EquityMiss Martina Brandolini0Dr Alessandra Mistral De Pascali1Mr Giorgio Dirani2Mr Massimiliano Guerra3Ms Silvia Zannoli4Prof Pietro Rocculi5Dr Michele Morbarigazzi6Dr Davide Lelli7Dr Antonio Lavazza8Dr Francesca Battioni9Prof Monica Cricca10Prof Alessandra Scagliarini11Prof Vittorio Sambri12Department of Medical and Surgical Sciences, University of BolognaDepartment of Medical and Surgical Sciences, University of BolognaUnit of Microbiology, The Greater Romagna Area Hub Laboratory, AUSL RomagnaUnit of Microbiology, The Greater Romagna Area Hub Laboratory, AUSL RomagnaUnit of Microbiology, The Greater Romagna Area Hub Laboratory, AUSL RomagnaInterdepartmental Centre for Industrial Agri-Food Research, University of BolognaHPP ItaliaIstituto Zooprofilattico Sperimentale della Lombardia e dell'Emilia-Romagna “Bruno Ubertini”Istituto Zooprofilattico Sperimentale della Lombardia e dell'Emilia-Romagna “Bruno Ubertini”Istituto Zooprofilattico Sperimentale della Lombardia e dell'Emilia-Romagna “Bruno Ubertini”Department of Medical and Surgical Sciences, University of BolognaDepartment of Medical and Surgical Sciences, University of BolognaDepartment of Medical and Surgical Sciences, University of BolognaIntroduction: Viral inactivation constitutes the basis of many immunoprophylaxis strategies, alongside subunit and, more recently, nucleic-acid-based vaccines. The growing and continuous demand for vaccine doses has stimulated research in the field, boosting the development of new viral inactivation techniques, like high hydrostatic pressure inactivation (HHP), already used in the food industry for controlling microbial contaminations. Studying the efficacy of this method to inactivate viruses may offer new possibilities. Methods: HHP-mediated inactivation of SARS-CoV-2 B.1 and BQ.1.1 lineages ultracentrifugation-purified viral isolates was carried out with a high-pressure system (Avure Technologies Inc.). Three different pressures, maintained for 5 minutes, were tested: 400, 500 and 600 MPa. Virus infectivity reduction was assessed on Vero E6 cell culture. The impact of the inactivation process on virion ultrastructure and on viral proteins’ antigenicity was evaluated by negative staining Transmission Electron Microscopy (TEM) and western blot. Immunogenicity was measured in a murine model (CD1 IGS mice) to assess its capacity to induce B- and T-cell-mediated responses at different time points after immunisation (ELISA, seroneutralisation and T-SPOT assays). Results: Inactivation assessment on Vero E6 cell culture highlighted that both variants were completely inactivated at 500 and 600 MPa, while virus isolates treated at 400 MPa retained infectivity, although replicating with slower kinetics. Even at the highest tested pressure, the viral particles were morphologically identifiable. Inactivation from 500 MPa nonetheless resulted in alterations of the outer surface, appearing smoother due to spikes damage. In agreement with evidence from TEM examination, while the ability of the spikes to bind antibodies was reduced compared with the non-HHP-inactivated control, other structural proteins, i.e., nucleocapsid and membrane, were not damaged. Inactivated viruses were thus capable to induce both an antibody and cell-mediated response in the murine model. Discussion: Preliminary results show HHP efficacy in producing viral inactivates that can efficiently be used as immunogens in murine animal models. The process has so far been validated against SARS-CoV-2, but can universally be used for other emerging and re-emerging viruses with a high impact on human and animal health. The same inactivation process is currently being evaluated for the inactivation of other viruses with high health impact, with promising pilot data. Conclusion: The development of a HHP viral inactivation method allowing the cost-effective production of large quantities of inactivated viral suspension (∼ 5€/litre) might represent an important turning point with a high intrinsic potential of clinical translation in the immunoprophylactic field for the development of new low-cost thermostable vaccines. In fact, not requiring a cold chain for distribution, they are suitable for use also in LMICs (Low- and Middle-Income Countries), which have historically been plagued by substantial disparities when it comes to public health policies, bridging the gap of vaccine access, distribution, and uptake.http://www.sciencedirect.com/science/article/pii/S1201971224007744
spellingShingle Miss Martina Brandolini
Dr Alessandra Mistral De Pascali
Mr Giorgio Dirani
Mr Massimiliano Guerra
Ms Silvia Zannoli
Prof Pietro Rocculi
Dr Michele Morbarigazzi
Dr Davide Lelli
Dr Antonio Lavazza
Dr Francesca Battioni
Prof Monica Cricca
Prof Alessandra Scagliarini
Prof Vittorio Sambri
Press Forward: Advancing Vaccine Production With High Hydrostatic Pressure Inactivation for Global Health Equity
International Journal of Infectious Diseases
title Press Forward: Advancing Vaccine Production With High Hydrostatic Pressure Inactivation for Global Health Equity
title_full Press Forward: Advancing Vaccine Production With High Hydrostatic Pressure Inactivation for Global Health Equity
title_fullStr Press Forward: Advancing Vaccine Production With High Hydrostatic Pressure Inactivation for Global Health Equity
title_full_unstemmed Press Forward: Advancing Vaccine Production With High Hydrostatic Pressure Inactivation for Global Health Equity
title_short Press Forward: Advancing Vaccine Production With High Hydrostatic Pressure Inactivation for Global Health Equity
title_sort press forward advancing vaccine production with high hydrostatic pressure inactivation for global health equity
url http://www.sciencedirect.com/science/article/pii/S1201971224007744
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