Boosting electrochemical CO2 reduction to CO by regulating pressure in zero-gap electrolyzer

The electrochemical reduction reaction of CO2 presents a promising strategy for both CO2 utilization and renewable energy storage. However, for this process to be economically viable, it must achieve high energy efficiency, high product selectivity, and suppression of the hydrogen evolution reaction...

Full description

Saved in:
Bibliographic Details
Main Authors: Muhammad Shakir Hussain, Sheraz Ahmed, Chirong Sun, Hyung-Suk Oh, Jaehoon Kim
Format: Article
Language:English
Published: Elsevier 2025-10-01
Series:Journal of CO2 Utilization
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S2212982025001635
Tags: Add Tag
No Tags, Be the first to tag this record!
_version_ 1849330137276874752
author Muhammad Shakir Hussain
Sheraz Ahmed
Chirong Sun
Hyung-Suk Oh
Jaehoon Kim
author_facet Muhammad Shakir Hussain
Sheraz Ahmed
Chirong Sun
Hyung-Suk Oh
Jaehoon Kim
author_sort Muhammad Shakir Hussain
collection DOAJ
description The electrochemical reduction reaction of CO2 presents a promising strategy for both CO2 utilization and renewable energy storage. However, for this process to be economically viable, it must achieve high energy efficiency, high product selectivity, and suppression of the hydrogen evolution reaction (HER) at low cell voltages and industrially relevant current densities. Thus, this paper introduces a high-pressure zero-gap membrane electrode assembly electrolyzer that uses pristine silver nanoparticles (<150 nm) as the cathode catalyst for CO2-to-CO conversion. Operating at elevated CO2 pressures of up to 1.5 MPa and in a highly alkaline environment (2 M KOH) considerably enhanced CO selectivity and energy efficiency by reducing ohmic losses and improving reaction kinetics. At an optimized pressure of 1.5 MPa, a high current density of –350 mA cm⁻2 was sustained at an applied cell voltage of –3.2 V (–3.0 V, IR-compensated), achieving over 70 % CO Faradaic efficiency and 32 % CO energy efficiency. High-pressure operation also suppressed HER by increasing the local CO2 concentration at the catalyst surface, thereby improving CO selectivity. Additionally, salt precipitation mechanisms and their effect on catalyst deactivation were discussed.
format Article
id doaj-art-9c86021067554bc7bf5f1a0b8f4f0969
institution Kabale University
issn 2212-9839
language English
publishDate 2025-10-01
publisher Elsevier
record_format Article
series Journal of CO2 Utilization
spelling doaj-art-9c86021067554bc7bf5f1a0b8f4f09692025-08-20T03:47:03ZengElsevierJournal of CO2 Utilization2212-98392025-10-0110010317910.1016/j.jcou.2025.103179Boosting electrochemical CO2 reduction to CO by regulating pressure in zero-gap electrolyzerMuhammad Shakir Hussain0Sheraz Ahmed1Chirong Sun2Hyung-Suk Oh3Jaehoon Kim4School of Chemical Engineering, Sungkyunkwan University, 2066, Seobu-Ro, Jangan-Gu, Suwon, Gyeonggi-Do 16419, Republic of KoreaSchool of Mechanical Engineering, Sungkyunkwan University, 2066, Seobu-Ro, Jangan-Gu, Suwon, Gyeonggi-Do 16419, Republic of KoreaSchool of Mechanical Engineering, Sungkyunkwan University, 2066, Seobu-Ro, Jangan-Gu, Suwon, Gyeonggi-Do 16419, Republic of KoreaClean Energy Research Center, Korea Institute of Science and Technology (KIST), Hwarang-ro 14-gil 5, Seongbuk-gu, Seoul 02792, Republic of Korea; School of Advanced Materials Science &amp; Engineering, Sungkyunkwan University (SKKU), Suwon 16419, Republic of Korea; KIST-SKKU Carbon-Neutral Research Center, Sungkyunkwan University (SKKU), Suwon 16419, Republic of Korea; Corresponding author at: Clean Energy Research Center, Korea Institute of Science and Technology (KIST), Hwarang-ro 14-gil 5, Seongbuk-gu, Seoul 02792, Republic of Korea.School of Chemical Engineering, Sungkyunkwan University, 2066, Seobu-Ro, Jangan-Gu, Suwon, Gyeonggi-Do 16419, Republic of Korea; School of Mechanical Engineering, Sungkyunkwan University, 2066, Seobu-Ro, Jangan-Gu, Suwon, Gyeonggi-Do 16419, Republic of Korea; Sungkyunkwan Advanced Institute of Nano Technology, Sungkyunkwan University, 2066, Seobu-Ro, Jangan-Gu, Suwon, Gyeonggi-Do 16419, Republic of Korea; Correspondence to: School of Mechanical Engineering, School of Chemical Engineering, and Sungkyunkwan Advanced Institute of Nano Technology, Sungkyunkwan University, 2066, Seobu-Ro, Jangan-Gu, Suwon, Gyeonggi-Do 16419, Republic of Korea.The electrochemical reduction reaction of CO2 presents a promising strategy for both CO2 utilization and renewable energy storage. However, for this process to be economically viable, it must achieve high energy efficiency, high product selectivity, and suppression of the hydrogen evolution reaction (HER) at low cell voltages and industrially relevant current densities. Thus, this paper introduces a high-pressure zero-gap membrane electrode assembly electrolyzer that uses pristine silver nanoparticles (<150 nm) as the cathode catalyst for CO2-to-CO conversion. Operating at elevated CO2 pressures of up to 1.5 MPa and in a highly alkaline environment (2 M KOH) considerably enhanced CO selectivity and energy efficiency by reducing ohmic losses and improving reaction kinetics. At an optimized pressure of 1.5 MPa, a high current density of –350 mA cm⁻2 was sustained at an applied cell voltage of –3.2 V (–3.0 V, IR-compensated), achieving over 70 % CO Faradaic efficiency and 32 % CO energy efficiency. High-pressure operation also suppressed HER by increasing the local CO2 concentration at the catalyst surface, thereby improving CO selectivity. Additionally, salt precipitation mechanisms and their effect on catalyst deactivation were discussed.http://www.sciencedirect.com/science/article/pii/S2212982025001635CO2 reductionZero-gap membrane electrode assemblyCO selectivityCurrent densityFaradaic efficiency
spellingShingle Muhammad Shakir Hussain
Sheraz Ahmed
Chirong Sun
Hyung-Suk Oh
Jaehoon Kim
Boosting electrochemical CO2 reduction to CO by regulating pressure in zero-gap electrolyzer
Journal of CO2 Utilization
CO2 reduction
Zero-gap membrane electrode assembly
CO selectivity
Current density
Faradaic efficiency
title Boosting electrochemical CO2 reduction to CO by regulating pressure in zero-gap electrolyzer
title_full Boosting electrochemical CO2 reduction to CO by regulating pressure in zero-gap electrolyzer
title_fullStr Boosting electrochemical CO2 reduction to CO by regulating pressure in zero-gap electrolyzer
title_full_unstemmed Boosting electrochemical CO2 reduction to CO by regulating pressure in zero-gap electrolyzer
title_short Boosting electrochemical CO2 reduction to CO by regulating pressure in zero-gap electrolyzer
title_sort boosting electrochemical co2 reduction to co by regulating pressure in zero gap electrolyzer
topic CO2 reduction
Zero-gap membrane electrode assembly
CO selectivity
Current density
Faradaic efficiency
url http://www.sciencedirect.com/science/article/pii/S2212982025001635
work_keys_str_mv AT muhammadshakirhussain boostingelectrochemicalco2reductiontocobyregulatingpressureinzerogapelectrolyzer
AT sherazahmed boostingelectrochemicalco2reductiontocobyregulatingpressureinzerogapelectrolyzer
AT chirongsun boostingelectrochemicalco2reductiontocobyregulatingpressureinzerogapelectrolyzer
AT hyungsukoh boostingelectrochemicalco2reductiontocobyregulatingpressureinzerogapelectrolyzer
AT jaehoonkim boostingelectrochemicalco2reductiontocobyregulatingpressureinzerogapelectrolyzer