Prediction of vibration in milling of thin-walled aluminum alloy parts using neural network model

Machining chatter is likely to occur during milling of thin-walled parts. The structural differences in thin-walled parts and the magnitude of the milling force can lead to varying degrees of chatter in different areas of the machining process. Predicting machining stability using dynamic modeling m...

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Main Authors: Junming Hou, Baosheng Wang, Dongsheng Lv, Changhong Xu
Format: Article
Language:English
Published: SAGE Publishing 2024-12-01
Series:Advances in Mechanical Engineering
Online Access:https://doi.org/10.1177/16878132241305588
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author Junming Hou
Baosheng Wang
Dongsheng Lv
Changhong Xu
author_facet Junming Hou
Baosheng Wang
Dongsheng Lv
Changhong Xu
author_sort Junming Hou
collection DOAJ
description Machining chatter is likely to occur during milling of thin-walled parts. The structural differences in thin-walled parts and the magnitude of the milling force can lead to varying degrees of chatter in different areas of the machining process. Predicting machining stability using dynamic modeling methods can be time-consuming. In this study, a method for establishing a particle swarm optimization-back propagation (PSO-BP) neural network model is proposed to predict the modal parameters of thin-walled parts and the surface vibration of machined parts. Based on measurements of the length, height, wall thickness, and position of the thin-walled parts, the modal parameters of the workpiece were predicted using the PSO-BP neural network model. Additionally, the average milling force was included as an input parameter to predict the displacement of surface vibrations on thin-walled parts using the PSO-BP model. The predictive results of the modal parameters and surface vibration displacement are evaluated using the evaluation function, which indicates that the PSO-BP neural network model can reliably predict the modal parameters and surface vibration depth of thin-walled parts.
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spelling doaj-art-9c6b9d73cfde4614a7e30337103eed6c2025-08-20T02:31:12ZengSAGE PublishingAdvances in Mechanical Engineering1687-81402024-12-011610.1177/16878132241305588Prediction of vibration in milling of thin-walled aluminum alloy parts using neural network modelJunming Hou0Baosheng Wang1Dongsheng Lv2Changhong Xu3Industrial Center, Nanjing Institute of Technology, Nanjing, ChinaJiangsu Provincial Engineering Laboratory of Intelligent Manufacturing Equipment, Nanjing Institute of Technology, Nanjing, ChinaJiangsu Provincial Engineering Laboratory of Intelligent Manufacturing Equipment, Nanjing Institute of Technology, Nanjing, ChinaIndustrial Center, Nanjing Institute of Technology, Nanjing, ChinaMachining chatter is likely to occur during milling of thin-walled parts. The structural differences in thin-walled parts and the magnitude of the milling force can lead to varying degrees of chatter in different areas of the machining process. Predicting machining stability using dynamic modeling methods can be time-consuming. In this study, a method for establishing a particle swarm optimization-back propagation (PSO-BP) neural network model is proposed to predict the modal parameters of thin-walled parts and the surface vibration of machined parts. Based on measurements of the length, height, wall thickness, and position of the thin-walled parts, the modal parameters of the workpiece were predicted using the PSO-BP neural network model. Additionally, the average milling force was included as an input parameter to predict the displacement of surface vibrations on thin-walled parts using the PSO-BP model. The predictive results of the modal parameters and surface vibration displacement are evaluated using the evaluation function, which indicates that the PSO-BP neural network model can reliably predict the modal parameters and surface vibration depth of thin-walled parts.https://doi.org/10.1177/16878132241305588
spellingShingle Junming Hou
Baosheng Wang
Dongsheng Lv
Changhong Xu
Prediction of vibration in milling of thin-walled aluminum alloy parts using neural network model
Advances in Mechanical Engineering
title Prediction of vibration in milling of thin-walled aluminum alloy parts using neural network model
title_full Prediction of vibration in milling of thin-walled aluminum alloy parts using neural network model
title_fullStr Prediction of vibration in milling of thin-walled aluminum alloy parts using neural network model
title_full_unstemmed Prediction of vibration in milling of thin-walled aluminum alloy parts using neural network model
title_short Prediction of vibration in milling of thin-walled aluminum alloy parts using neural network model
title_sort prediction of vibration in milling of thin walled aluminum alloy parts using neural network model
url https://doi.org/10.1177/16878132241305588
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AT dongshenglv predictionofvibrationinmillingofthinwalledaluminumalloypartsusingneuralnetworkmodel
AT changhongxu predictionofvibrationinmillingofthinwalledaluminumalloypartsusingneuralnetworkmodel