Combining Additive Manufacturing Techniques for High-Performance Stiffened Panels

The additive manufacturing of high-performance thermoplastics, including high-temperature materials and continuous fiber reinforcement, are extensively being developed worldwide. In this work, we combined laser-assisted in situ consolidation tape laying and fused filament fabrication to manufacture...

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Bibliographic Details
Main Authors: Alberto Pedreira, Adrián Rodríguez, Noelia González-Castro, Beatriz Simoes-Pereira, Pablo Romero-Rodriguez
Format: Article
Language:English
Published: MDPI AG 2025-03-01
Series:Engineering Proceedings
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Online Access:https://www.mdpi.com/2673-4591/90/1/59
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Summary:The additive manufacturing of high-performance thermoplastics, including high-temperature materials and continuous fiber reinforcement, are extensively being developed worldwide. In this work, we combined laser-assisted in situ consolidation tape laying and fused filament fabrication to manufacture a 100% thermoplastic stiffened panel in three stages with innovative designs using LMPAEK-PEKK carbon fiber-reinforced polymers. The overprinting of gyroid structures on top of ATL laminates assisted by lasers have shown very good adhesion. Mechanical characterization by flatwise and four-point bending tests have shown tensile strength in the range of 10 MPa (flatwise) and 889 MPa (four-point bending). Tomography analysis shows the optimization roadmap to enhance mechanical properties by improving temperature management during manufacturing.
ISSN:2673-4591