Additive Manufacturing Applications in Mission-Critical Operations: A Review

Additive manufacturing (AM) is used to fabricate complex components from a wide variety of materials in an additive manner. AM brings several benefits, such as reduced lead times, on-demand production, creation of complex customized designs without tooling requirements, and remote design sharing. Ho...

Full description

Saved in:
Bibliographic Details
Main Authors: Arup Dey, Olusanmi Adeniran, Monsuru Ramoni, Nita Yodo, Weilong Cong
Format: Article
Language:English
Published: MDPI AG 2025-02-01
Series:Journal of Manufacturing and Materials Processing
Subjects:
Online Access:https://www.mdpi.com/2504-4494/9/3/70
Tags: Add Tag
No Tags, Be the first to tag this record!
_version_ 1850280380871999488
author Arup Dey
Olusanmi Adeniran
Monsuru Ramoni
Nita Yodo
Weilong Cong
author_facet Arup Dey
Olusanmi Adeniran
Monsuru Ramoni
Nita Yodo
Weilong Cong
author_sort Arup Dey
collection DOAJ
description Additive manufacturing (AM) is used to fabricate complex components from a wide variety of materials in an additive manner. AM brings several benefits, such as reduced lead times, on-demand production, creation of complex customized designs without tooling requirements, and remote design sharing. However, the use of AM for critical components is limited in large missions due to quality and reliability concerns, as is the case with many manufacturing technologies. Enhancing the acceptance of AM-built parts for mission-critical components can be achieved by producing highly reliable parts, establishing robust quality standards, and continually improving part properties. This review article comprehensively explores the diverse potential applications of AM within mission-critical operations, along with its potential benefits and the advancements needed for broader acceptance. Delving into the intersection of AM technologies and mission-critical requirements, the paper examines possible challenges of utilizing AM techniques in mission-critical components. Through an in-depth analysis of relevant studies, the article aims to provide a nuanced understanding of the current state of AM applications in mission-critical operations, offering insights into the potential benefits, limitations, and future directions for this innovative technology. The findings presented in this review are valuable for researchers, academics, and industry professionals working to advance AM technologies for mission-critical applications.
format Article
id doaj-art-9bc61c2a7dae4256aece910c06dde5cb
institution OA Journals
issn 2504-4494
language English
publishDate 2025-02-01
publisher MDPI AG
record_format Article
series Journal of Manufacturing and Materials Processing
spelling doaj-art-9bc61c2a7dae4256aece910c06dde5cb2025-08-20T01:48:46ZengMDPI AGJournal of Manufacturing and Materials Processing2504-44942025-02-01937010.3390/jmmp9030070Additive Manufacturing Applications in Mission-Critical Operations: A ReviewArup Dey0Olusanmi Adeniran1Monsuru Ramoni2Nita Yodo3Weilong Cong4Department of Computer Science and Engineering Technology, Valdosta State University, Valdosta, GA 31698, USADepartment of Industrial, Manufacturing, and System Engineering, Texas Tech University, Lubbock, TX 79409, USADepartment of Manufacturing and Industrial Engineering, The University of Texas Rio Grande Valley, Edinburg, TX 78539, USADepartment of Industrial and Manufacturing Engineering, North Dakota State University, Fargo, ND 58102, USADepartment of Industrial, Manufacturing, and System Engineering, Texas Tech University, Lubbock, TX 79409, USAAdditive manufacturing (AM) is used to fabricate complex components from a wide variety of materials in an additive manner. AM brings several benefits, such as reduced lead times, on-demand production, creation of complex customized designs without tooling requirements, and remote design sharing. However, the use of AM for critical components is limited in large missions due to quality and reliability concerns, as is the case with many manufacturing technologies. Enhancing the acceptance of AM-built parts for mission-critical components can be achieved by producing highly reliable parts, establishing robust quality standards, and continually improving part properties. This review article comprehensively explores the diverse potential applications of AM within mission-critical operations, along with its potential benefits and the advancements needed for broader acceptance. Delving into the intersection of AM technologies and mission-critical requirements, the paper examines possible challenges of utilizing AM techniques in mission-critical components. Through an in-depth analysis of relevant studies, the article aims to provide a nuanced understanding of the current state of AM applications in mission-critical operations, offering insights into the potential benefits, limitations, and future directions for this innovative technology. The findings presented in this review are valuable for researchers, academics, and industry professionals working to advance AM technologies for mission-critical applications.https://www.mdpi.com/2504-4494/9/3/70additive manufacturingmission-critical operationsmission-critical manufacturingreliabilitymaterials and designsbusiness critical
spellingShingle Arup Dey
Olusanmi Adeniran
Monsuru Ramoni
Nita Yodo
Weilong Cong
Additive Manufacturing Applications in Mission-Critical Operations: A Review
Journal of Manufacturing and Materials Processing
additive manufacturing
mission-critical operations
mission-critical manufacturing
reliability
materials and designs
business critical
title Additive Manufacturing Applications in Mission-Critical Operations: A Review
title_full Additive Manufacturing Applications in Mission-Critical Operations: A Review
title_fullStr Additive Manufacturing Applications in Mission-Critical Operations: A Review
title_full_unstemmed Additive Manufacturing Applications in Mission-Critical Operations: A Review
title_short Additive Manufacturing Applications in Mission-Critical Operations: A Review
title_sort additive manufacturing applications in mission critical operations a review
topic additive manufacturing
mission-critical operations
mission-critical manufacturing
reliability
materials and designs
business critical
url https://www.mdpi.com/2504-4494/9/3/70
work_keys_str_mv AT arupdey additivemanufacturingapplicationsinmissioncriticaloperationsareview
AT olusanmiadeniran additivemanufacturingapplicationsinmissioncriticaloperationsareview
AT monsururamoni additivemanufacturingapplicationsinmissioncriticaloperationsareview
AT nitayodo additivemanufacturingapplicationsinmissioncriticaloperationsareview
AT weilongcong additivemanufacturingapplicationsinmissioncriticaloperationsareview