Integrated CAD/CAM Approach for Parametric Design and High Precision Fabrication of Planar Curvilinear Structures

Curvilinear V-grooves are increasingly employed in functional surfaces with applications ranging from fluidics to tribology and optics. Despite their widespread use, the accurate and repeatable fabrication of curvilinear V-grooves remains challenging due to their inherent geometric complexity and th...

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Main Authors: Jonas T. Churchill-Baird, O. Remus Tutunea-Fatan, Evgueni V. Bordatchev
Format: Article
Language:English
Published: MDPI AG 2025-07-01
Series:Micromachines
Subjects:
Online Access:https://www.mdpi.com/2072-666X/16/7/805
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author Jonas T. Churchill-Baird
O. Remus Tutunea-Fatan
Evgueni V. Bordatchev
author_facet Jonas T. Churchill-Baird
O. Remus Tutunea-Fatan
Evgueni V. Bordatchev
author_sort Jonas T. Churchill-Baird
collection DOAJ
description Curvilinear V-grooves are increasingly employed in functional surfaces with applications ranging from fluidics to tribology and optics. Despite their widespread use, the accurate and repeatable fabrication of curvilinear V-grooves remains challenging due to their inherent geometric complexity and the lack of relevant commercial CAD/CAM systems. To address this, the present study proposes a CAD/CAM integrated framework capable of automating the design and fabrication of functional surfaces comprising curvilinear V-grooves generated by multi-axis single-point diamond cutting (SPDC). The framework is organized into three main functional blocks supported by seven secondary modules that encompass the entire process from V-groove geometry definition to cutting. The developed framework was practically validated by fabricating sinusoidal V-grooves on a flat surface and testing the capillary flow functionality of a curvilinear pattern. These results demonstrate the relevance of the integrated framework to curvilinear V-groove fabrication, thereby offering a versatile solution for certain types of surface engineering applications.
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institution Kabale University
issn 2072-666X
language English
publishDate 2025-07-01
publisher MDPI AG
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series Micromachines
spelling doaj-art-9bc47b69c76641579d4c3abc4b9047792025-08-20T03:58:27ZengMDPI AGMicromachines2072-666X2025-07-0116780510.3390/mi16070805Integrated CAD/CAM Approach for Parametric Design and High Precision Fabrication of Planar Curvilinear StructuresJonas T. Churchill-Baird0O. Remus Tutunea-Fatan1Evgueni V. Bordatchev2Mechanical and Materials Engineering, Western University, London, ON N6A 5B9, CanadaMechanical and Materials Engineering, Western University, London, ON N6A 5B9, CanadaAutomotive and Surface Transportation Research Centre, National Research Council of Canada, London, ON N6G 4X8, CanadaCurvilinear V-grooves are increasingly employed in functional surfaces with applications ranging from fluidics to tribology and optics. Despite their widespread use, the accurate and repeatable fabrication of curvilinear V-grooves remains challenging due to their inherent geometric complexity and the lack of relevant commercial CAD/CAM systems. To address this, the present study proposes a CAD/CAM integrated framework capable of automating the design and fabrication of functional surfaces comprising curvilinear V-grooves generated by multi-axis single-point diamond cutting (SPDC). The framework is organized into three main functional blocks supported by seven secondary modules that encompass the entire process from V-groove geometry definition to cutting. The developed framework was practically validated by fabricating sinusoidal V-grooves on a flat surface and testing the capillary flow functionality of a curvilinear pattern. These results demonstrate the relevance of the integrated framework to curvilinear V-groove fabrication, thereby offering a versatile solution for certain types of surface engineering applications.https://www.mdpi.com/2072-666X/16/7/805curvilinear V-groovesintegrated CAD/CAM frameworksingle point diamond cutting (SPDC)five-axis machiningdesign and fabrication of functional surfaces
spellingShingle Jonas T. Churchill-Baird
O. Remus Tutunea-Fatan
Evgueni V. Bordatchev
Integrated CAD/CAM Approach for Parametric Design and High Precision Fabrication of Planar Curvilinear Structures
Micromachines
curvilinear V-grooves
integrated CAD/CAM framework
single point diamond cutting (SPDC)
five-axis machining
design and fabrication of functional surfaces
title Integrated CAD/CAM Approach for Parametric Design and High Precision Fabrication of Planar Curvilinear Structures
title_full Integrated CAD/CAM Approach for Parametric Design and High Precision Fabrication of Planar Curvilinear Structures
title_fullStr Integrated CAD/CAM Approach for Parametric Design and High Precision Fabrication of Planar Curvilinear Structures
title_full_unstemmed Integrated CAD/CAM Approach for Parametric Design and High Precision Fabrication of Planar Curvilinear Structures
title_short Integrated CAD/CAM Approach for Parametric Design and High Precision Fabrication of Planar Curvilinear Structures
title_sort integrated cad cam approach for parametric design and high precision fabrication of planar curvilinear structures
topic curvilinear V-grooves
integrated CAD/CAM framework
single point diamond cutting (SPDC)
five-axis machining
design and fabrication of functional surfaces
url https://www.mdpi.com/2072-666X/16/7/805
work_keys_str_mv AT jonastchurchillbaird integratedcadcamapproachforparametricdesignandhighprecisionfabricationofplanarcurvilinearstructures
AT oremustutuneafatan integratedcadcamapproachforparametricdesignandhighprecisionfabricationofplanarcurvilinearstructures
AT evguenivbordatchev integratedcadcamapproachforparametricdesignandhighprecisionfabricationofplanarcurvilinearstructures