Low-temperature corrosion performance of laser cladded WB-Co coatings in acidic environment

In this investigation, cobalt-based composite coatings with varying concentrations of spherical tungsten boride (WB) were fabricated via laser cladding technology, specifically focusing on two compositional systems: Co + 15% WB and Co + 45% WB. The electrochemical behavior of these coatings was syst...

Full description

Saved in:
Bibliographic Details
Main Authors: Han Lele, Fan Li, Chen Haiyan, Zhu Guangkuo, Qin Yujiang, Cao Qizheng
Format: Article
Language:English
Published: De Gruyter 2025-07-01
Series:High Temperature Materials and Processes
Subjects:
Online Access:https://doi.org/10.1515/htmp-2025-0082
Tags: Add Tag
No Tags, Be the first to tag this record!
_version_ 1849429549322862592
author Han Lele
Fan Li
Chen Haiyan
Zhu Guangkuo
Qin Yujiang
Cao Qizheng
author_facet Han Lele
Fan Li
Chen Haiyan
Zhu Guangkuo
Qin Yujiang
Cao Qizheng
author_sort Han Lele
collection DOAJ
description In this investigation, cobalt-based composite coatings with varying concentrations of spherical tungsten boride (WB) were fabricated via laser cladding technology, specifically focusing on two compositional systems: Co + 15% WB and Co + 45% WB. The electrochemical behavior of these coatings was systematically evaluated in a low-temperature hydrochloric acid environment to elucidate the influence of WB content on the corrosion resistance mechanisms of cobalt-based coatings and to reveal the electrochemical corrosion mechanisms of WB-reinforced cobalt-based coatings. Experimental results demonstrated that all coatings, including pure Co, Co + 15% WB, and Co + 45% WB, exhibited distinct passivation behavior in 0.5 mol·L−1 HCl solution. The passivation range for WB-containing coatings was predominantly observed between −0.1 V and 0.2 V. Comparative analysis revealed that the Co + 15% WB coating exhibited the most favorable corrosion resistance properties, characterized by the highest corrosion potential and the lowest corrosion current density (i corr). Furthermore, this coating composition demonstrated superior passive film resistance, charge transfer resistance (R ct), and film resistance (R f), indicating optimal protective performance in acidic environments. In contrast, the EH40 substrate exhibited significant corrosion susceptibility in acidic solutions, with the corrosion process primarily dominated by anodic dissolution. These findings provide valuable insights for the design and optimization of corrosion-resistant coatings used in marine vessels operating in corrosive acidic environments.
format Article
id doaj-art-9bc42b668a0045b5be7fab778cf71dc1
institution Kabale University
issn 2191-0324
language English
publishDate 2025-07-01
publisher De Gruyter
record_format Article
series High Temperature Materials and Processes
spelling doaj-art-9bc42b668a0045b5be7fab778cf71dc12025-08-20T03:28:19ZengDe GruyterHigh Temperature Materials and Processes2191-03242025-07-01441pp. 404194043510.1515/htmp-2025-0082Low-temperature corrosion performance of laser cladded WB-Co coatings in acidic environmentHan Lele0Fan Li1Chen Haiyan2Zhu Guangkuo3Qin Yujiang4Cao Qizheng5College of Ocean Science and Engineering, Shanghai Maritime University, Shanghai, 201306, ChinaCollege of Mechanical and Electronic Engineering, Shanghai Jian Qiao University, Shanghai, 201306, ChinaCollege of Ocean Science and Engineering, Shanghai Maritime University, Shanghai, 201306, ChinaCollege of Ocean Science and Engineering, Shanghai Maritime University, Shanghai, 201306, ChinaCollege of Ocean Science and Engineering, Shanghai Maritime University, Shanghai, 201306, ChinaCollege of Materials Science and Engineering, Shanghai University, Shanghai, 200444, ChinaIn this investigation, cobalt-based composite coatings with varying concentrations of spherical tungsten boride (WB) were fabricated via laser cladding technology, specifically focusing on two compositional systems: Co + 15% WB and Co + 45% WB. The electrochemical behavior of these coatings was systematically evaluated in a low-temperature hydrochloric acid environment to elucidate the influence of WB content on the corrosion resistance mechanisms of cobalt-based coatings and to reveal the electrochemical corrosion mechanisms of WB-reinforced cobalt-based coatings. Experimental results demonstrated that all coatings, including pure Co, Co + 15% WB, and Co + 45% WB, exhibited distinct passivation behavior in 0.5 mol·L−1 HCl solution. The passivation range for WB-containing coatings was predominantly observed between −0.1 V and 0.2 V. Comparative analysis revealed that the Co + 15% WB coating exhibited the most favorable corrosion resistance properties, characterized by the highest corrosion potential and the lowest corrosion current density (i corr). Furthermore, this coating composition demonstrated superior passive film resistance, charge transfer resistance (R ct), and film resistance (R f), indicating optimal protective performance in acidic environments. In contrast, the EH40 substrate exhibited significant corrosion susceptibility in acidic solutions, with the corrosion process primarily dominated by anodic dissolution. These findings provide valuable insights for the design and optimization of corrosion-resistant coatings used in marine vessels operating in corrosive acidic environments.https://doi.org/10.1515/htmp-2025-0082laser claddingtungsten borideelectrochemical corrosioncorrosion resistancelow-temperature environment
spellingShingle Han Lele
Fan Li
Chen Haiyan
Zhu Guangkuo
Qin Yujiang
Cao Qizheng
Low-temperature corrosion performance of laser cladded WB-Co coatings in acidic environment
High Temperature Materials and Processes
laser cladding
tungsten boride
electrochemical corrosion
corrosion resistance
low-temperature environment
title Low-temperature corrosion performance of laser cladded WB-Co coatings in acidic environment
title_full Low-temperature corrosion performance of laser cladded WB-Co coatings in acidic environment
title_fullStr Low-temperature corrosion performance of laser cladded WB-Co coatings in acidic environment
title_full_unstemmed Low-temperature corrosion performance of laser cladded WB-Co coatings in acidic environment
title_short Low-temperature corrosion performance of laser cladded WB-Co coatings in acidic environment
title_sort low temperature corrosion performance of laser cladded wb co coatings in acidic environment
topic laser cladding
tungsten boride
electrochemical corrosion
corrosion resistance
low-temperature environment
url https://doi.org/10.1515/htmp-2025-0082
work_keys_str_mv AT hanlele lowtemperaturecorrosionperformanceoflasercladdedwbcocoatingsinacidicenvironment
AT fanli lowtemperaturecorrosionperformanceoflasercladdedwbcocoatingsinacidicenvironment
AT chenhaiyan lowtemperaturecorrosionperformanceoflasercladdedwbcocoatingsinacidicenvironment
AT zhuguangkuo lowtemperaturecorrosionperformanceoflasercladdedwbcocoatingsinacidicenvironment
AT qinyujiang lowtemperaturecorrosionperformanceoflasercladdedwbcocoatingsinacidicenvironment
AT caoqizheng lowtemperaturecorrosionperformanceoflasercladdedwbcocoatingsinacidicenvironment