Investigation of Segmented Halbach Array Design for Passive Magnetorheological Brake System

The Halbach array is a significant advancement in designing permanent magnets with a specialized arrangement due to their unique capacity to generate strong unidirectional magnetic fields, which have attracted substantial attention in various applications. This arrangement allows for the constructio...

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Main Authors: Yaojung Shiao, Manichandra Bollepelly
Format: Article
Language:English
Published: MDPI AG 2025-01-01
Series:Applied Sciences
Subjects:
Online Access:https://www.mdpi.com/2076-3417/15/2/840
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author Yaojung Shiao
Manichandra Bollepelly
author_facet Yaojung Shiao
Manichandra Bollepelly
author_sort Yaojung Shiao
collection DOAJ
description The Halbach array is a significant advancement in designing permanent magnets with a specialized arrangement due to their unique capacity to generate strong unidirectional magnetic fields, which have attracted substantial attention in various applications. This arrangement allows for the construction of more efficient and compact magnetic systems, contributing to innovation across multiple fields. This study introduces a segmented Halbach array design using NdFeB permanent magnets in a cylindrical configuration, optimized to maximize flux density and minimize flux leakage. Critical design parameters, including the magnet dimensions and the gap width between the magnets, are systematically analyzed to identify the optimal arrangement. A corresponding simulation design was performed by COMSOL Multiphysics software, which can model complex magnetic fields and flux patterns. The proposed Halbach array design offers significant advantages over conventional magnet arrangements, including a 50% increase in flux density, a 75% reduction in magnet material usage, and improved magnetic field uniformity. Using the segmented Halbach arrangement in the development of passive magnetorheological braking systems can double the braking torque, leading to higher torque output in more compact designs. The outcomes of this research contribute to the progress of energy efficiency, providing efficient and reliable braking performance.
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spelling doaj-art-9b967d809275458fbba40aa46d0c38412025-01-24T13:21:01ZengMDPI AGApplied Sciences2076-34172025-01-0115284010.3390/app15020840Investigation of Segmented Halbach Array Design for Passive Magnetorheological Brake SystemYaojung Shiao0Manichandra Bollepelly1Department of Vehicle Engineering, National Taipei University of Technology, Taipei 10608, TaiwanDepartment of Vehicle Engineering, National Taipei University of Technology, Taipei 10608, TaiwanThe Halbach array is a significant advancement in designing permanent magnets with a specialized arrangement due to their unique capacity to generate strong unidirectional magnetic fields, which have attracted substantial attention in various applications. This arrangement allows for the construction of more efficient and compact magnetic systems, contributing to innovation across multiple fields. This study introduces a segmented Halbach array design using NdFeB permanent magnets in a cylindrical configuration, optimized to maximize flux density and minimize flux leakage. Critical design parameters, including the magnet dimensions and the gap width between the magnets, are systematically analyzed to identify the optimal arrangement. A corresponding simulation design was performed by COMSOL Multiphysics software, which can model complex magnetic fields and flux patterns. The proposed Halbach array design offers significant advantages over conventional magnet arrangements, including a 50% increase in flux density, a 75% reduction in magnet material usage, and improved magnetic field uniformity. Using the segmented Halbach arrangement in the development of passive magnetorheological braking systems can double the braking torque, leading to higher torque output in more compact designs. The outcomes of this research contribute to the progress of energy efficiency, providing efficient and reliable braking performance.https://www.mdpi.com/2076-3417/15/2/840segmented Halbach arraymagnetic flux densitypermanent-magnet magnetorheological brakebraking torque enhancement
spellingShingle Yaojung Shiao
Manichandra Bollepelly
Investigation of Segmented Halbach Array Design for Passive Magnetorheological Brake System
Applied Sciences
segmented Halbach array
magnetic flux density
permanent-magnet magnetorheological brake
braking torque enhancement
title Investigation of Segmented Halbach Array Design for Passive Magnetorheological Brake System
title_full Investigation of Segmented Halbach Array Design for Passive Magnetorheological Brake System
title_fullStr Investigation of Segmented Halbach Array Design for Passive Magnetorheological Brake System
title_full_unstemmed Investigation of Segmented Halbach Array Design for Passive Magnetorheological Brake System
title_short Investigation of Segmented Halbach Array Design for Passive Magnetorheological Brake System
title_sort investigation of segmented halbach array design for passive magnetorheological brake system
topic segmented Halbach array
magnetic flux density
permanent-magnet magnetorheological brake
braking torque enhancement
url https://www.mdpi.com/2076-3417/15/2/840
work_keys_str_mv AT yaojungshiao investigationofsegmentedhalbacharraydesignforpassivemagnetorheologicalbrakesystem
AT manichandrabollepelly investigationofsegmentedhalbacharraydesignforpassivemagnetorheologicalbrakesystem