Forecasting the Remaining Useful Life of Lithium-Ion Batteries Using Machine Learning Models—A Web-Based Application

Especially NMC-LCO 18650 cells, lithium-ion batteries are essential parts of electric vehicles (EVs), where their dependability and performance directly affect operating efficiency and safety. Predictive maintenance, cost control, and increasing user confidence in electric vehicle technology depend...

Full description

Saved in:
Bibliographic Details
Main Authors: Chisom Onyenagubo, Yasser Ismail, Radian Belu, Fred Lacy
Format: Article
Language:English
Published: MDPI AG 2025-05-01
Series:Algorithms
Subjects:
Online Access:https://www.mdpi.com/1999-4893/18/6/303
Tags: Add Tag
No Tags, Be the first to tag this record!
_version_ 1849435173120114688
author Chisom Onyenagubo
Yasser Ismail
Radian Belu
Fred Lacy
author_facet Chisom Onyenagubo
Yasser Ismail
Radian Belu
Fred Lacy
author_sort Chisom Onyenagubo
collection DOAJ
description Especially NMC-LCO 18650 cells, lithium-ion batteries are essential parts of electric vehicles (EVs), where their dependability and performance directly affect operating efficiency and safety. Predictive maintenance, cost control, and increasing user confidence in electric vehicle technology depend on accurate Remaining Useful Life (RUL) forecasting of these batteries. Using advanced machine learning models, this research uses past usage data and essential performance characteristics to forecast the RUL of NMC-LCO 18650 batteries. The work creates a scalable and web-based application for RUL prediction by utilizing predictive models like Long Short-Term Memory (LSTM), Linear Regression (LR), Artificial Neural Network (ANN), and Random Forest with Extra Trees Regressor (RF with ETR) with results in Mean Square Error (MSE) as accuracy as 96%, 97%, 98% and 99% respectively. This research also emphasizes the importance of algorithm design that can provide reliable RUL predictions even in cases when cycle count data is lacking by properly using alternative features. On further investigation, our findings highlighted that the introduction of cycle count as a feature is critical for significantly reducing the mean squared error (MSE) in all four models. When the cycle count is included as a feature, the MSE for LSTM decreases from 12,291.69 to 824.15, the MSE for LR decreases from 3363.20 to 51.86, the MSE for ANN decreases from 2456.65 to 1858.31, and finally, the RF with ETR decreases from 384.27 to 10.23, which makes it the best performing model considering these two crucial performance metrics. Apart from forecasting the remaining useful life of these lithium-ion batteries, the web application gives options for selecting a model amongst these models for prediction and further classifies battery condition and advises best use practices. Conventional approaches for battery life prediction, such as physical disassembly or electrochemical modeling, are resource-intensive, ecologically destructive, and unfeasible for general use. On the other hand, machine learning-based methods use extensive real-world data to generate scalable, accurate, and efficient forecasts.
format Article
id doaj-art-9b5b75230bf5436783abe64e33b4bf7f
institution Kabale University
issn 1999-4893
language English
publishDate 2025-05-01
publisher MDPI AG
record_format Article
series Algorithms
spelling doaj-art-9b5b75230bf5436783abe64e33b4bf7f2025-08-20T03:26:24ZengMDPI AGAlgorithms1999-48932025-05-0118630310.3390/a18060303Forecasting the Remaining Useful Life of Lithium-Ion Batteries Using Machine Learning Models—A Web-Based ApplicationChisom Onyenagubo0Yasser Ismail1Radian Belu2Fred Lacy3Department of Electrical and Computer Engineering, Southern University and A&M College, Baton Rouge, LA 70807, USADepartment of Electrical and Computer Engineering, Southern University and A&M College, Baton Rouge, LA 70807, USADepartment of Electrical and Computer Engineering, Southern University and A&M College, Baton Rouge, LA 70807, USADepartment of Electrical and Computer Engineering, Southern University and A&M College, Baton Rouge, LA 70807, USAEspecially NMC-LCO 18650 cells, lithium-ion batteries are essential parts of electric vehicles (EVs), where their dependability and performance directly affect operating efficiency and safety. Predictive maintenance, cost control, and increasing user confidence in electric vehicle technology depend on accurate Remaining Useful Life (RUL) forecasting of these batteries. Using advanced machine learning models, this research uses past usage data and essential performance characteristics to forecast the RUL of NMC-LCO 18650 batteries. The work creates a scalable and web-based application for RUL prediction by utilizing predictive models like Long Short-Term Memory (LSTM), Linear Regression (LR), Artificial Neural Network (ANN), and Random Forest with Extra Trees Regressor (RF with ETR) with results in Mean Square Error (MSE) as accuracy as 96%, 97%, 98% and 99% respectively. This research also emphasizes the importance of algorithm design that can provide reliable RUL predictions even in cases when cycle count data is lacking by properly using alternative features. On further investigation, our findings highlighted that the introduction of cycle count as a feature is critical for significantly reducing the mean squared error (MSE) in all four models. When the cycle count is included as a feature, the MSE for LSTM decreases from 12,291.69 to 824.15, the MSE for LR decreases from 3363.20 to 51.86, the MSE for ANN decreases from 2456.65 to 1858.31, and finally, the RF with ETR decreases from 384.27 to 10.23, which makes it the best performing model considering these two crucial performance metrics. Apart from forecasting the remaining useful life of these lithium-ion batteries, the web application gives options for selecting a model amongst these models for prediction and further classifies battery condition and advises best use practices. Conventional approaches for battery life prediction, such as physical disassembly or electrochemical modeling, are resource-intensive, ecologically destructive, and unfeasible for general use. On the other hand, machine learning-based methods use extensive real-world data to generate scalable, accurate, and efficient forecasts.https://www.mdpi.com/1999-4893/18/6/303lithium-ion (Li-ion) batteriesremaining useful life (RUL)machine learning (ML)artificial intelligence (AI)linear regressionneural networks
spellingShingle Chisom Onyenagubo
Yasser Ismail
Radian Belu
Fred Lacy
Forecasting the Remaining Useful Life of Lithium-Ion Batteries Using Machine Learning Models—A Web-Based Application
Algorithms
lithium-ion (Li-ion) batteries
remaining useful life (RUL)
machine learning (ML)
artificial intelligence (AI)
linear regression
neural networks
title Forecasting the Remaining Useful Life of Lithium-Ion Batteries Using Machine Learning Models—A Web-Based Application
title_full Forecasting the Remaining Useful Life of Lithium-Ion Batteries Using Machine Learning Models—A Web-Based Application
title_fullStr Forecasting the Remaining Useful Life of Lithium-Ion Batteries Using Machine Learning Models—A Web-Based Application
title_full_unstemmed Forecasting the Remaining Useful Life of Lithium-Ion Batteries Using Machine Learning Models—A Web-Based Application
title_short Forecasting the Remaining Useful Life of Lithium-Ion Batteries Using Machine Learning Models—A Web-Based Application
title_sort forecasting the remaining useful life of lithium ion batteries using machine learning models a web based application
topic lithium-ion (Li-ion) batteries
remaining useful life (RUL)
machine learning (ML)
artificial intelligence (AI)
linear regression
neural networks
url https://www.mdpi.com/1999-4893/18/6/303
work_keys_str_mv AT chisomonyenagubo forecastingtheremainingusefullifeoflithiumionbatteriesusingmachinelearningmodelsawebbasedapplication
AT yasserismail forecastingtheremainingusefullifeoflithiumionbatteriesusingmachinelearningmodelsawebbasedapplication
AT radianbelu forecastingtheremainingusefullifeoflithiumionbatteriesusingmachinelearningmodelsawebbasedapplication
AT fredlacy forecastingtheremainingusefullifeoflithiumionbatteriesusingmachinelearningmodelsawebbasedapplication