Smart Fermentation Technologies: Microbial Process Control in Traditional Fermented Foods

Traditional fermented foods are appreciated worldwide for their cultural significance and health-promoting properties. However, traditional fermentation production suffers from many obstacles such as microbial variability, varying quality, and lack of scalability. The implementation of smart ferment...

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Main Authors: Chong Shin Yee, Nur Asyiqin Zahia-Azizan, Muhamad Hafiz Abd Rahim, Nurul Aqilah Mohd Zaini, Raja Balqis Raja-Razali, Muhammad Ameer Ushidee-Radzi, Zul Ilham, Wan Abd Al Qadr Imad Wan-Mohtar
Format: Article
Language:English
Published: MDPI AG 2025-06-01
Series:Fermentation
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Online Access:https://www.mdpi.com/2311-5637/11/6/323
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author Chong Shin Yee
Nur Asyiqin Zahia-Azizan
Muhamad Hafiz Abd Rahim
Nurul Aqilah Mohd Zaini
Raja Balqis Raja-Razali
Muhammad Ameer Ushidee-Radzi
Zul Ilham
Wan Abd Al Qadr Imad Wan-Mohtar
author_facet Chong Shin Yee
Nur Asyiqin Zahia-Azizan
Muhamad Hafiz Abd Rahim
Nurul Aqilah Mohd Zaini
Raja Balqis Raja-Razali
Muhammad Ameer Ushidee-Radzi
Zul Ilham
Wan Abd Al Qadr Imad Wan-Mohtar
author_sort Chong Shin Yee
collection DOAJ
description Traditional fermented foods are appreciated worldwide for their cultural significance and health-promoting properties. However, traditional fermentation production suffers from many obstacles such as microbial variability, varying quality, and lack of scalability. The implementation of smart fermentation technologies, including biosensors, the Internet of Things (IoT), artificial intelligence (AI), and machine learning (ML), hold the key to the optimization of microbial process control, enhance product consistency, and improve production efficiency. This review summarizes modern developments in real-time microbial monitoring, IoT, AI, and ML tailored to traditional fermented foods. Despite significant technical advancements, challenges related to high costs, the absence of standardized frameworks, and access restrictions for small producers remain substantial limitations. This review proposed a future direction prioritizing modular, scalable solutions, open-source innovation, and environmental sustainability. In alignment with Sustainable Development Goal 9 (Industry, Innovation, and Infrastructure), smart fermentation technologies advance sustainable industry through innovation and serve as a critical bridge between traditional craftsmanship and Industry 4.0, fostering inclusive development while preserving microbial biodiversity and cultural heritage.
format Article
id doaj-art-9b5b2ffb352e4e3d9b67c77da6ed8ddf
institution Kabale University
issn 2311-5637
language English
publishDate 2025-06-01
publisher MDPI AG
record_format Article
series Fermentation
spelling doaj-art-9b5b2ffb352e4e3d9b67c77da6ed8ddf2025-08-20T03:27:01ZengMDPI AGFermentation2311-56372025-06-0111632310.3390/fermentation11060323Smart Fermentation Technologies: Microbial Process Control in Traditional Fermented FoodsChong Shin Yee0Nur Asyiqin Zahia-Azizan1Muhamad Hafiz Abd Rahim2Nurul Aqilah Mohd Zaini3Raja Balqis Raja-Razali4Muhammad Ameer Ushidee-Radzi5Zul Ilham6Wan Abd Al Qadr Imad Wan-Mohtar7Functional Omics and Bioprocess Development Laboratory, Institute of Biological Sciences, Faculty of Science, Universiti Malaya, Kuala Lumpur 50603, MalaysiaFunctional Omics and Bioprocess Development Laboratory, Institute of Biological Sciences, Faculty of Science, Universiti Malaya, Kuala Lumpur 50603, MalaysiaFaculty of Food Science and Technology, Universiti Putra Malaysia, Serdang 43400, Selangor, MalaysiaDepartment of Food Sciences, Faculty of Science and Technology, Universiti Kebangsaan Malaysia, Bangi 43600, Selangor, MalaysiaFunctional Omics and Bioprocess Development Laboratory, Institute of Biological Sciences, Faculty of Science, Universiti Malaya, Kuala Lumpur 50603, MalaysiaFunctional Omics and Bioprocess Development Laboratory, Institute of Biological Sciences, Faculty of Science, Universiti Malaya, Kuala Lumpur 50603, MalaysiaBiomass Energy Laboratory, Faculty of Science, Universiti Malaya, Kuala Lumpur 50603, MalaysiaFunctional Omics and Bioprocess Development Laboratory, Institute of Biological Sciences, Faculty of Science, Universiti Malaya, Kuala Lumpur 50603, MalaysiaTraditional fermented foods are appreciated worldwide for their cultural significance and health-promoting properties. However, traditional fermentation production suffers from many obstacles such as microbial variability, varying quality, and lack of scalability. The implementation of smart fermentation technologies, including biosensors, the Internet of Things (IoT), artificial intelligence (AI), and machine learning (ML), hold the key to the optimization of microbial process control, enhance product consistency, and improve production efficiency. This review summarizes modern developments in real-time microbial monitoring, IoT, AI, and ML tailored to traditional fermented foods. Despite significant technical advancements, challenges related to high costs, the absence of standardized frameworks, and access restrictions for small producers remain substantial limitations. This review proposed a future direction prioritizing modular, scalable solutions, open-source innovation, and environmental sustainability. In alignment with Sustainable Development Goal 9 (Industry, Innovation, and Infrastructure), smart fermentation technologies advance sustainable industry through innovation and serve as a critical bridge between traditional craftsmanship and Industry 4.0, fostering inclusive development while preserving microbial biodiversity and cultural heritage.https://www.mdpi.com/2311-5637/11/6/323smart fermentation technologiesartificial intelligence in fermentationInternet of Thingsmachine learningbiosensorsreal-time microbial monitoring
spellingShingle Chong Shin Yee
Nur Asyiqin Zahia-Azizan
Muhamad Hafiz Abd Rahim
Nurul Aqilah Mohd Zaini
Raja Balqis Raja-Razali
Muhammad Ameer Ushidee-Radzi
Zul Ilham
Wan Abd Al Qadr Imad Wan-Mohtar
Smart Fermentation Technologies: Microbial Process Control in Traditional Fermented Foods
Fermentation
smart fermentation technologies
artificial intelligence in fermentation
Internet of Things
machine learning
biosensors
real-time microbial monitoring
title Smart Fermentation Technologies: Microbial Process Control in Traditional Fermented Foods
title_full Smart Fermentation Technologies: Microbial Process Control in Traditional Fermented Foods
title_fullStr Smart Fermentation Technologies: Microbial Process Control in Traditional Fermented Foods
title_full_unstemmed Smart Fermentation Technologies: Microbial Process Control in Traditional Fermented Foods
title_short Smart Fermentation Technologies: Microbial Process Control in Traditional Fermented Foods
title_sort smart fermentation technologies microbial process control in traditional fermented foods
topic smart fermentation technologies
artificial intelligence in fermentation
Internet of Things
machine learning
biosensors
real-time microbial monitoring
url https://www.mdpi.com/2311-5637/11/6/323
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