The effect of PEO/NaCl dual porogens in the fabrication of porous PCL membranes via a solid-state blending approach

Abstract In this investigation, the influence of a combination of poly(ethylene-oxide) (PEO) and salt (NaCl) as water-soluble porogens on the synthesis of sustainable porous poly(ε-caprolactone) (PCL) membranes is explored. Nine mixture compositions are examined. PCL sheets are fabricated through th...

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Main Author: Rula M. Allaf
Format: Article
Language:English
Published: Nature Portfolio 2025-01-01
Series:Scientific Reports
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Online Access:https://doi.org/10.1038/s41598-024-84743-z
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author Rula M. Allaf
author_facet Rula M. Allaf
author_sort Rula M. Allaf
collection DOAJ
description Abstract In this investigation, the influence of a combination of poly(ethylene-oxide) (PEO) and salt (NaCl) as water-soluble porogens on the synthesis of sustainable porous poly(ε-caprolactone) (PCL) membranes is explored. Nine mixture compositions are examined. PCL sheets are fabricated through the cryomilling, hot pressing, and porogen leaching approach. The resulting sheets are investigated for their morphologies, porosities, water uptake, and mechanical properties. Thick sheets display a porous lamellar structure with porosities ranging from 47.4% to 70.8%. Lamellae exhibit various surface features ranging from smooth surfaces, rough with pinholes, globular, fibrillar, and finally skeletal structures. Higher salt contents result in more compact lamellae with higher interconnected porosities on the lamellae surfaces. Samples demonstrate significant water uptake, increasing with higher porosities, while mechanical properties decrease. Regression analysis is used to fit the mechanical properties of the thin sheets, revealing second order polynomial functions of porosity. Additionally, the sandwich method is successfully employed to create porous membrane surfaces, yielding various distinct morphologies, including a notable feather-like layered structure and a hierarchal particulate structure with large particles coated with aggregates of tiny particles. These findings contribute to understanding the synthesis and properties of sustainable porous polymer membranes, with implications for various applications.
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spelling doaj-art-9ac57afbfed346b0b617a2448ebdf79f2025-01-05T12:16:10ZengNature PortfolioScientific Reports2045-23222025-01-0115111710.1038/s41598-024-84743-zThe effect of PEO/NaCl dual porogens in the fabrication of porous PCL membranes via a solid-state blending approachRula M. Allaf0Industrial Engineering Department, School of Applied Technical Sciences, German Jordanian UniversityAbstract In this investigation, the influence of a combination of poly(ethylene-oxide) (PEO) and salt (NaCl) as water-soluble porogens on the synthesis of sustainable porous poly(ε-caprolactone) (PCL) membranes is explored. Nine mixture compositions are examined. PCL sheets are fabricated through the cryomilling, hot pressing, and porogen leaching approach. The resulting sheets are investigated for their morphologies, porosities, water uptake, and mechanical properties. Thick sheets display a porous lamellar structure with porosities ranging from 47.4% to 70.8%. Lamellae exhibit various surface features ranging from smooth surfaces, rough with pinholes, globular, fibrillar, and finally skeletal structures. Higher salt contents result in more compact lamellae with higher interconnected porosities on the lamellae surfaces. Samples demonstrate significant water uptake, increasing with higher porosities, while mechanical properties decrease. Regression analysis is used to fit the mechanical properties of the thin sheets, revealing second order polynomial functions of porosity. Additionally, the sandwich method is successfully employed to create porous membrane surfaces, yielding various distinct morphologies, including a notable feather-like layered structure and a hierarchal particulate structure with large particles coated with aggregates of tiny particles. These findings contribute to understanding the synthesis and properties of sustainable porous polymer membranes, with implications for various applications.https://doi.org/10.1038/s41598-024-84743-zCryomillingHot pressingExtreme vertices mixture designSandwich method
spellingShingle Rula M. Allaf
The effect of PEO/NaCl dual porogens in the fabrication of porous PCL membranes via a solid-state blending approach
Scientific Reports
Cryomilling
Hot pressing
Extreme vertices mixture design
Sandwich method
title The effect of PEO/NaCl dual porogens in the fabrication of porous PCL membranes via a solid-state blending approach
title_full The effect of PEO/NaCl dual porogens in the fabrication of porous PCL membranes via a solid-state blending approach
title_fullStr The effect of PEO/NaCl dual porogens in the fabrication of porous PCL membranes via a solid-state blending approach
title_full_unstemmed The effect of PEO/NaCl dual porogens in the fabrication of porous PCL membranes via a solid-state blending approach
title_short The effect of PEO/NaCl dual porogens in the fabrication of porous PCL membranes via a solid-state blending approach
title_sort effect of peo nacl dual porogens in the fabrication of porous pcl membranes via a solid state blending approach
topic Cryomilling
Hot pressing
Extreme vertices mixture design
Sandwich method
url https://doi.org/10.1038/s41598-024-84743-z
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